Page 147 of 3115

D12705
D12706
Shift
Solenoid
Valve SL2Shift
Solenoid
Valve SLUShift
Solenoid
Valve SR
Shift
Solenoid
Valve S2 Shift
Solenoid
Valve S1 Shift
Solenoid
Valve SL1 Shift
Solenoid
Valve SLT
D12707
Pin
- AUTOMATIC TRANSMISSIONVALVE BODY ASSEMBLY
AT-9
1863 Author: Date:
8. REMOVE VALVE BODY
(a) Remove the 19 bolts and the valve body.
(b) Remove the 3 drum seal gaskets.
9. REMOVE SOLENOID VALVE
(a) Remove the 2 bolts and the shift solenoid valve SR.
(b) Remove the 3 bolts and the shift solenoid valve S1 and
S2.
(c) Remove the 2 bolts, 2 solenoid lock plates and the 4
straight pins.
(d) Remove the shift solenoid SL2 and the shift solenoid
valve SLU.
(e) Remove the shift solenoid SL1 and the shift solenoid
valve SLT.
(f) Remove the O-ring from the solenoid valve S2.
10. INSTALL SOLENOID VALVE
(a) Install a new O-ring to shift solenoid valve S2.
(b) Install the shift solenoid SL1 and the shift solenoid valve
SLT.
(c) Install the shift solenoid SL2 and the shift solenoid valve
SLU.
(d) Install the 4 straight pins and the 2 solenoid lock plates
with the 2 bolts.
Torque:6.4 N´m (65 kgf´cm,57 in´lbf)
(e) Install the shift solenoid valve S1and S2 with the 2 bolts.
Torque:10 N´m (102 kgf´cm,7 ft´lbf)
(f) Install the shift solenoid valve SR with the 2 bolts.
Torque:6.4 N´m (65 kgf´cm,5.7 ft´lbf)
11. INSTALL VALVE BODY
HINT:
Align the groove of the manual valve with the pin of the lever.
(a) Install the 3 new drum seal gaskets to the transmission
case.
Page 148 of 3115

D12705
A
A
AAAA A B
D12704
A B
OrangeBlue
D12703
D13663
- AUTOMATIC TRANSMISSIONVALVE BODY ASSEMBLY
AT-10
1864 Author: Date:
(b) Install the 19 bolts and the valve body.
Torque:
BoltA.B: 11 N´m (110 kgf´cm, 8 ft´lbf)
Bolt length:
Bolt A: 25 mm (0.98 in.)
Bolt B: 36 mm (1.42 in.)
12. CONNECT TEMPERATURE SENSOR
(a) Connect the 2 temperature sensors to the valve body, and
install the 2 temperature sensors clamp with the 2 bolts.
Torque:
A: 11 N´m (112 kgf´cm, 8 ft´lbf)
B: 10 N´m (100 kgf´cm, 7 ft´lbf)
Bolt length:
Bolt A: 36 mm (1.42 in.)
Bolt B: 12 mm (0.47 in.)
Sensor wire harness:
Wire harnessColor
for linear controlOrange
for oil temp warning lampBlue
13. CONNECT 7 CONNECTORS TO SHIFT SOLENOID
VA LV E S
14. INSTALL OIL STRAINER
(a) Install a new O-ring.
(b) Install the oil strainer with the 4 bolts.
Torque: 10 N´m (100 kgf´cm, 7 ft´lbf)
15. INSTALL OIL PAN
HINT:
Remove any packing material, and be careful not to spill oil on
the contacting surfaces of the transmission case and the oil
pan.
(a) Install a new gasket and oil pan.
(b) Install the 20 bolts and oil pan.
Torque: 4.4 N´m (45 kgf´cm, 39 in´lbf)
Page 149 of 3115
- AUTOMATIC TRANSMISSIONVALVE BODY ASSEMBLY
AT-1 1
1865 Author: Date:
16. FILL ATF AND CHECK ATF LEVEL
(a) Install a new gasket and a drain plug.
Torque: 20 N´m (204 kgf´cm, 15 ft´lbf)
(b) Remove the refill plug.
(c) Fill new fluid through the refill hole (See page AT-3-1).
17. INSTALL ENGINE NO.2 UNDER COVER
Page 150 of 3115
D12734
AT07Y-02
D12736
D12734
AT-4
- AUTOMATIC TRANSMISSIONVEHICLE SPEED SENSOR
1858 Author: Date:
2004 LAND CRUISER (RM1071U)
VEHICLE SPEED SENSOR
ON-VEHICLE REPAIR
1. DISCONNECT NO. 1 VEHICLE SPEED SENSOR CON-
NECTOR
2. REMOVE NO. 1 VEHICLE SPEED SENSOR
Remove the bolt and the No. 1 vehicle speed sensor.
3. DISASSEMBLE NO. 1 VEHICLE SPEED SENSOR
(a) Remove the O-ring from the speedometer driven gear
assembly.
(b) Remove the clip and the speedometer driven gear from
the speedometer driven gear sleeve.
4. ASSEMBLE NO. 1 VEHICLE SPEED SENSOR
(a) Install the speedometer driven gear and the clip to the
speedometer driven gear sleeve.
(b) Coat a new O-ring with ATF.
(c) Install the O-ring to the speedometer driven gear assem-
bly.
5. INSTALL NO. 1 VEHICLE SPEED SENSOR
Install the No. 1 vehicle speed sensor with the bolt.
Torque: 16 N´m (160 kgf´cm, 12 ft´lbf)
6. CONNECT NO. 1 VEHICLE SPEED SENSOR CON-
NECTOR
Page 151 of 3115
D12737
Speed Sensor NT
Speed Sensor SP2
D02395
D12737
Speed Sensor NT
Speed Sensor SP2
- AUTOMATIC TRANSMISSIONVEHICLE SPEED SENSOR
AT-5
1859 Author: Date:
2004 LAND CRUISER (RM1071U)
7. DISCONNECT SPEED SENSOR NT AND SP2 CON-
NECTORS
8. REMOVE SPEED SENSOR NT AND SP2
(a) Remove the 2 bolts, speed sensor NT and SP2.
(b) Remove 2 O-rings from the speed sensor NT and SP2.
9. INSTALL SPEED SENSOR NT AND SP2
(a) Coat 2 new O-rings with ATF and install them to the
speed sensor NT and SP2.
(b) Install the speed sensor NT and SP2 with 2 bolts.
Torque: 5.4 N´m (55 kgf´cm, 48 in.´lbf)
10. CONNECT SPEED SENSOR NT AND SP2 CONNEC-
TORS
Page 255 of 3115

BE0FZ-19
I24653
I24654
6
I04197
BE-198
- BODY ELECTRICALHORN SYSTEM
2571 Author: Date:
2004 LAND CRUISER (RM1071U)
INSPECTION
1. INSPECT HORN SWITCH
(a) Disconnect the negative (-) terminal from the battery.
(b) Remove the left and right covers from the steering wheel.
(c) Using a torx socket wrench, loosen the 2 bolts.
(d) Pull up the horn pad and place it on the steering column,
as shown.
HINT:
Do not disconnect the connector from the horn pad.
(e) Disconnect the connector from the slip ring.
(f) Check that no continuity exists between terminal 6 of the
connector and body ground.
(g) Check that continuity exists between terminal 6 of the
connector and body ground when the horn contact plate
is pressed against the steering spoke assembly.
If continuity is not as specified, repair or replace the steering
wheel or wire harness as necessary.
(h) Install the horn pad in place and using a torx socket
wrench, torque the 2 bolts.
Torque:
7.1 N´m (72 kgf´cm, 62 in.´lbf)
(i) Install the left and right covers.
(j) Connect the negative (-) terminal to the battery.
2. INSPECT HORN OPERATION
Connect the positive (+) lead from the battery to the terminal
and negative (-) lead to the horn body and check that the horn
blows.
If operation is not as specified, replace the horn.
Page 364 of 3115
BO1KA-02
H06468
Back Door Glass
Spacer Back Window Outside Moulding
Center Back Door Garnish
Back Door Garnish
Assist Grip
Assist Grip Plug
Inside Handle Bezel
Rear Wiper Arm Clip
Spacer Clip
5.4 (55, 48 in.´lbf): Specified torqueN´m (kgf´cm, ft´lbf)
Non-reusable part
- BODYBACK DOOR GLASS
BO-65
2639 Author: Date:
2004 LAND CRUISER (RM1071U)
BACK DOOR GLASS
COMPONENTS
Page 371 of 3115

BO1JQ-03
H05391
150 mm (5.91 in.)
- BODYBACK DOOR STAY
BO-31
2605 Author: Date:
2004 LAND CRUISER (RM1071U)
BACK DOOR STAY
REPLACEMENT
1. REMOVE BACK DOOR STAY
(a) Remove the bolts and back door stay from the back door.
HINT:
While supporting the back door with your hand, remove the
back door stay.
(b) Remove the bolt and back door stay from the body.
2. IF NECESSARY, REPLACE BACK DOOR STAY
NOTICE:
When handling the back door stay.
Do not disassemble the back door stay because the
cylinder is filled with pressurized gas.
If the back door stay is to be replaced, drill a 2.0 - 3.0
mm (0.079 - 0.118 in.) hole in the bottom of the back
door stay as shown in the illustration to completely
release the high-pressure gas before disposing of it.
When drilling, chips may fly out so work carefully.
The gas is colorless, odorless and non-toxic.
When working, handle the back door stay carefully.
Never score or scratch the exposed part of the piston
rod, and never allow paint or oil to get on it.
Do not turn the piston rod and cylinder with the back
door stay fully extended.
3. INSTALL BACK DOOR STAY
(a) Install the bolt and back door stay to the body.
Torque: 17.5 N´m (178 kgf´cm, 13 ft´lbf)
(b) Install the bolts and back door stay to the back door.
Torque: 13 N´m (133 kgf´cm, 10 ft´lbf)