Page 670 of 2490

Installation
removing the bolt which secures the sprocket. 1. Place a flat piece of stee l strip along the timing cover
horizontal jointing face, adjacent to the exhaust
camshaft sprocket.
2. Secure the steel strip in place with adhesive tape.
11. A ball-ended hexagon drive bit is required to remove the
sprocket securing bolt. A suitable tool is available from Snap On as (FABLM10E) Long Series 10mm AF.
12. Remove the bolt which secures the sprocket to the exhaust
camshaft.
Move the sprocket forward from the camshaft boss.
Remove the sprocket and leav e the chain resting on the
cylinder head.
13. Clean and inspect all relevant components.
1. Push the tensioner piston into the body to provide clearance
for installing. Tensioner fitted to cylinder head.
1. Insert a thin rigid wire th rough the hole in the end of
the tensioner piston to displace the ball from the non-
return valve seat.
2. With the wire in position, press the piston fully into the tensioner body.
Remove the wire.
2. Install the sprocket to the secondary chain.
1. With the sprocket installe d to the chain, temporarily
position the sprocket onto the camshaft.
2. Adjust the position of the sprocket within the chain to
allow the chain tensioning tool 303-532 to be
approximately vertical, as shown.
Page 673 of 2490

6. Rotate the crankshaft until the triangular arrow indent on
the drive plate is visible thro ugh the access hole; confirm
that the timing flat on ea ch camshaft is uppermost.
7. Install the crankshaft setting peg 303-531 to the crankshaft
position sensor location.
1. Install the crankshaft setting peg 303-531.
Position the crankshaft so that the setting peg engages
fully into the timing slot.
2. Install and tighten the bolt to secure the setting peg.
8. Lower the vehicle on the ramp.
9. Install the camshaft locking tool 303-530 to Bank 1 camshafts,
aligning the shafts sl ightly as necessary.
10. CAUTION: Use a length of steel strip that will not fall
into the timing cover.
Protect the upper face of the ti ming cover from scratches, when
removing the bolt which secures the sprocket.
1. Place a flat piece of stee l strip along the timing cover
horizontal jointing face, adjacent to the exhaust
camshaft sprocket.
2. Secure the steel strip in place with adhesive tape.
11. A ball-ended hexagon drive bit is required to remove the
sprocket securing bolt. A suitable tool is available from Snap On as (FABLM10E) Long Series 10mm AF.
Page 679 of 2490

Installation
removing the bolt which secures the sprocket. 1. Place a flat piece of stee l strip along the timing cover
horizontal jointing face, adjacent to the exhaust
camshaft sprocket.
2. Secure the steel strip in place with adhesive tape.
11. A ball-ended hexagon drive bit is required to remove the
sprocket securing bolt. A suitable tool is available from Snap On as (FABLM10E) Long Series 10mm AF.
12. Remove the bolt which secures the sprocket to the exhaust
camshaft.
Move the sprocket forward from the camshaft boss.
13. Remove the secondary chain tensioner. The tensioner piston
cannot be pushed into the body with the assembly in position.
1. Remove the two bolts which secure the tensioner.
Lift the tensioner, sprocket (release it fully from the
camshaft) and ch ain assembly.
2. Remove the tensioner rearward from between the chain.
14. Remove the sprocket and leav e the chain resting on the
cylinder head.
15. Clean and inspect all relevant components.
1. Install the sprocket to the secondary chain.
1. With the sprocket installe d to the chain, temporarily
position (do not install the securing bolt) the sprocket
onto the camshaft.
2. Adjust the position of the sprocket within the chain to
Page 811 of 2490

6. Rotate the crankshaft until the triangular arrow indent on
the drive plate is visible thro ugh the access hole; confirm
that the timing flat on ea ch camshaft is uppermost.
7. Install the crankshaft setting peg 303-531 to the crankshaft
position sensor location.
1. Install the crankshaft setting peg 303-531.
Position the crankshaft so that the setting peg engages
fully into the timing slot.
2. Install and tighten the bolt to secure the setting peg.
8. Lower the vehicle on the ramp.
9. Install the camshaft locking tool 303-530 to Bank 2 camshafts,
aligning the shafts sl ightly as necessary.
10. CAUTION: Use a length of steel strip that will not fall
into the timing cover.
Protect the upper face of the ti ming cover from scratches, when
removing the bolt which secures the sprocket.
1. Place a flat piece of stee l strip along the timing cover
horizontal jointing face, adjacent to the exhaust
camshaft sprocket.
2. Secure the steel strip in place with adhesive tape.
11. A ball-ended hexagon drive bit is required to remove the
sprocket securing bolt. A suitable tool is available from Snap On as (FABLM10E) Long Series 10mm AF.
Page 817 of 2490

Installation
removing the bolt which secures the sprocket. 1. Place a flat piece of stee l strip along the timing cover
horizontal jointing face, adjacent to the exhaust
camshaft sprocket.
2. Secure the steel strip in place with adhesive tape.
11. A ball-ended hexagon drive bit is required to remove the
sprocket securing bolt. A suitable tool is available from Snap On as (FABLM10E) Long Series 10mm AF.
12. Remove the bolt which secures the sprocket to the exhaust
camshaft.
Move the sprocket forward from the camshaft boss.
13. Remove the secondary chain tensioner.
1. Remove the two bolts which secure the tensioner.
Lift the tensioner, sprocket (release it fully from the
camshaft) and ch ain assembly.
2. Remove the tensioner rearward from between the chain.
14. Remove the sprocket if required, or leave it in the chain
resting on the cylinder head.
15. Clean and inspect all relevant components.
1. Install the sprocket to the secondary chain.
1. With the sprocket installe d to the chain, temporarily
position (do not install the securing bolt) the sprocket
onto the camshaft.
2. Adjust the position of the sprocket within the chain to
Page 821 of 2490

6. Rotate the crankshaft until the triangular arrow indent on
the drive plate is visible thro ugh the access hole; confirm
that the timing flat on ea ch camshaft is uppermost.
7. Install the crankshaft setting peg 303-531 to the crankshaft
position sensor location.
1. Install the crankshaft setting peg 303-531.
Position the crankshaft so that the setting peg engages
fully into the timing slot.
2. Install and tighten the bolt to secure the setting peg.
8. Lower the vehicle on the ramp.
9. Install the camshaft locking tool 303-530 to Bank 1 camshafts,
aligning the shafts sl ightly as necessary.
10. CAUTION: Use a length of steel strip that will not fall
into the timing cover.
Protect the upper face of the ti ming cover from scratches, when
removing the bolt which secures the sprocket.
1. Place a flat piece of stee l strip along the timing cover
horizontal jointing face, adjacent to the exhaust
camshaft sprocket.
2. Secure the steel strip in place with adhesive tape.
11. A ball-ended hexagon drive bit is required to remove the
sprocket securing bolt. A suitable tool is available from Snap On as (FABLM10E) Long Series 10mm AF.
Page 827 of 2490

Installation
removing the bolt which secures the sprocket. 1. Place a flat piece of stee l strip along the timing cover
horizontal jointing face, adjacent to the exhaust
camshaft sprocket.
2. Secure the steel strip in place with adhesive tape.
11. A ball-ended hexagon drive bit is required to remove the
sprocket securing bolt. A suitable tool is available from Snap On as (FABLM10E) Long Series 10mm AF.
12. Remove the bolt which secures the sprocket to the exhaust
camshaft.
Move the sprocket forward from the camshaft boss.
13. Remove the secondary chain tensioner.
1. Remove the two bolts which secure the tensioner.
Lift the tensioner, sprocket (release it fully from the
camshaft) and ch ain assembly.
2. Remove the tensioner rearward from between the chain.
14. Remove the sprocket if required, or leave it in the chain
resting on the cylinder head.
15. Clean and inspect all relevant components.
1. Install the sprocket to the secondary chain.
1. With the sprocket installe d to the chain, temporarily
position (do not install the securing bolt) the sprocket
onto the camshaft.
2. Adjust the position of the sprocket within the chain to
Page 875 of 2490

Engine - Valve Springs LH
In-vehicle Repair
Removal
Special Tool(s)
Valve spring compressor
303-252 1. Open the engine compartment and fit paintwork protection
sheets.
2. Set the engine compartment cover to the service access
position.
3. Disconnect the batt ery ground cable.
Remove the battery cover.
4. Remove the Timing Co ver. Refer to Operation 12.65.01 in this
Section. This operation includes draining the coolant from the
radiator and removing the cam covers.
5. Remove the Inlet Manifold. Refer to Operation 30.15.01 in this
Section. This operation includes depressurising the fuel system
and removing the throttle housing.
6. Remove the Cylinder Head an d Gasket. Refer to Operation
12.29.02 in this Section.
7. Remove the valve collets from the first valve.
1. Fit the valve spring compressor 303 - 252 to the relevant spring.
2. Compress the spring and remove the collets.
8. Remove the valve spring.
Remove the valve spring compressor 303 - 252.
1. Remove the valve collar.
2. Remove the valve spring.