Page 348 of 2490
1.
Position tool between
brake pedal and seat frame.
2. Turn the tool wheel unti l the brake pedal is held
60mm down from its released position.
7. Close bleed nipples on both calipers.
Tigh ten bleed n
ipples to 12-16 Nm.
Remove bleed tub
e
s and containers.
8. Disc
onnect brake hose from brake tube.
1. Unscrew brake tube union nut.
2. Remove nut from hose.
3. Remove hose from bracket.
Fit plugs to brake tu
be and hose.
9. Re
lease brake hose from caliper.
R
e
move union bolt.
Remove an
d discard se
aling washers.
Inst
al
l plugs into caliper and hose.
10. Remove brake pads from caliper.
1. Remove 'R' clips.
2. Withdraw pins from caliper.
3. Remove anti-rattle spring.
Page 368 of 2490

Rear Disc Brake - Brake CaliperVehicles W
ith: Standard Brakes
Re
mo
val and Installation
Remov
a
l
WA
RNING: BRAKE DUST, IF INHALED CAN DAMAGE YOUR
HEALTH. ALWAYS REMOVE BRAKE DUST USING A VACUUM
BRUSH. DO NOT USE A COMPRESSED-AIR LINE TO DISPERSE BRAKE DUST INTO THE ATMOSPHERE.
• CAUTIONS:
Replacement of nuts and bolts: Various thread-locking de vices are used on nuts and bolts throughout the vehicle.
These devices restrict the number of times a nut or bolt can be used. See section 100-00 for information.
Remove brake fluid spilla ge immediately from paint work, with clean water.
The brake pad adhesive backing must not be reused, therefore always install new brake pads, irrespective of the
condition of the original pads when replacing a brake caliper. Always replace brake pads as an axle set.
Sp
ecial Tool(s)
Brake Pedal
H
old Tool
JDS 9013
1. Op
en luggage compartment lid and fit suitable paintwork
protection equipment.
2. Raise vehicle on a four-post lift.
3. Raise rear of vehicl e and support on stan ds. See Section 100-
02.
4. Remove rear wheel. See Section 204-04.
5. NOTE
: Th
e following three pictorial procedures must be
carried-out to minimize brake fl uid loss when disconnecting the
brake hose.
Open Left-Hand-Front and Left-H and-Rear caliper bleed nipples.
Connect a
bleed tube and co
ntainer to the calipers.
Op
en bleed nipples.
6. Depress and hold down brak e pedal at the specified
measurement using the special tool.
1. Position tool between brake pedal and seat frame.
2. Turn the tool wheel unti l the brake pedal is held
60mm down from its released position.
Page 373 of 2490
1
. Position tool between
brake pedal and seat frame.
2. Turn the tool wheel unti l the brake pedal is held
60mm down from its released position.
7. Close bleed nipples on
both calipers.
Tigh
ten bleed nipples to 12-16 Nm.
Remove bleed tub
es and containers.
8. R
elease brake hose from caliper.
R
emove union bolt.
Remove an
d discard
sealing washers.
Inst
all plugs into caliper and hose.
9. Remove brake
pads from caliper.
1. Withdraw pins from caliper.
2. Remove anti-rattle spring.
3. Remove brake pads.
10. CAUTION: Only remove the bolts securing the caliper
anchor bracket to the hub carrier. Refer to caution above for more
information.
Remove caliper from hub carrier.
Re
move bolts.
Page 394 of 2490

Parking Brake and Actuation - P
arking Brake Shoe
and Lining Adjustment
Gene
ral Procedures
1. Raise rear of vehicle and support on stands. See section 100-
02.
2. Remove both rear wheels.
3. Make sure that the parking br ake lever is in the released
position, and the gear selector lever is in neutral (N).
4. Alig
n brake disc access hole
with parking brake adjuster.
Instal
l three wheel nuts to secure brake disc to hub.
Tighten nuts to 20 Nm.
R e
move plug from access hole.
Rotate
brake disc un
til ac
cess hole is aligned with
adjuster.
5. Using a flat-bladed screwdriv er rotate the adjuster
anti
clockwise until the brake disc cannot be rotated.
6. NOTE : Th
e brake shoe return-spring next to the adjuster
prevents the adjuster from rota ting under normal operating
conditions. Make sure that the spring is seated between the
adjuster spokes, when brake adjustment is complete.
Rotate the adjuster gradually clockwise until the brake disc
rotates freely.
Inst al
l plug to access hole.
7. Repeat parking brake setting pr ocedure on opposite-side of
vehicle.
8. CAUTION: Make sure that th e rear wheels rotate freely
when the parking brake lever is released.
Adjust parking brake cable.
Ro
tate adjusting nut, until the parking brake can be
applied by raising the parking brake lever 3 to 5 clicks.
Page 396 of 2490

Parking Brake and Actuation - P
arking Brake Control
Re
mo
val and Installation
Remov
a
l
W
A
RNING: BRAKE DUST, IF INHALED CAN DAMAGE YOUR
HEALTH. ALWAYS REMOVE BRAKE DUST USING A VACUUM
BRUSH. DO NOT USE A COMPRESSED-AIR LINE TO DISPERSE BRAKE DUST INTO THE ATMOSPHERE.
CAUTION: Replacement of nuts and bolts: Various thread-locking devices are used on nuts and bolts throughout the
vehicle. These devices restrict the number of times a nut or bolt can be used. See section 100-00 for information.
1. Position vehi cl
e on a four-post lift.
2. Release parking brake.
3. Releas
e tension on parking brake cable.
Slacken bu
t do not remove adjustment nut.
4. Releas
e parking brake cable.
Remo
ve clip.
Re
mo
ve clevis pin.
5. Remove driver seat for access . Refer to operation 76.70.01.
6. Remove trim from hand lever. Refer to operation 76.13.63.
7. Carefully reposition carpet from around hand lever for access.
8. Disconnect park ing-br
ake, warning-light switch connector.
9. Remove hand lever from vehicle.
Page 398 of 2490
3. Instal
l hand lever to vehicle.
Install and tighten bolts to 2
2-28 Nm.
4. Connect park
ing-brake, warnin
g-light switch connector.
5. Reposition carpet.
6. Install trim to hand lever. Refer to operation 76.13.63.
7. Install driver seat. Refer to operation 76.70.01.
8. Make sure parking brake is in the released position.
9. Connect p a
rking brake cable.
Align ca
ble
.
Inst
al
l clevis pin.
Inst
al
l clip.
10. Adjust parking brake. Refer to operation 70.35.10.
Page 401 of 2490
I
nstallation
1
. Remove upper return spring.
2. Remove lower return spring.
9. Remove brake dust and clean components, see WARNING
above.
10. Repeat procedure to remove pa rking brake shoes on opposite
side of vehicle.
1. I
nstall brake shoes to vehicle.
Install brake shoes to parkin
g brake lever-me
chanism in
the arrangement shown.
2. N
OTE: Make sure retaining pin is seated correctly in backing
plate.
Install rear shoe retaining pin.
Align hu
b access hole.
Inst
all retaining pin.
3. Inst
all adjuster assembly.
Lubricate adjuster
mechanism
with appropriate grease.
Move
front shoe forwards.
Inst
all adjuster assembly.
4. NOTE: Make sure retaining pin is seated correctly in backing
Page 402 of 2490
plate.
Install front
shoe
retaining pin.
Align hu
b acc
ess hole.
Inst
al
l retaining pin.
5. Make sure brake shoes are seat ed correctly in adjuster and
lever mechanism.
6. Repeat procedure to install parking brake shoes on opposite
side of vehicle.
7. Install both rear br ake discs. Refer to operation 70.10.13.
8. Set parking brake. Refer to operation 70.35.37.
9. Fit rear wheels. See section 204-04.
10. Remove stands an d lower vehicle.