Page 139 of 2490
 
Inst
all inboard circli
p in vertical link. 
 
5.  U
 sing a hydraulic press, install hub in vertical link. 
1. Position special tool on press bed. 
2. Position the vertical link on the tool, with the inboard-side face down. 
3. Position hub on bearing. 
4. Position a flat  steel plate across the face of the hub, 
DO NOT place plate ac ross wheel studs. 
5. Operate press to install the hub, applying a three-ton  
load to ensure hub is fully seated in bearing. 
 
6.  U
 sing special tool, secure vertical link and hub assembly in a 
vise. 
Secure special
  tool in a vise.  
Posit
ion hub in tool.  
Inst
all wheel nuts.  
 
7.  Install
  rotor nut . 
1. Install rotor nut on hub. 
2. Using special tool tighten rotor nut. 
8.  CAUTION: Do not slacken the rotor nut to engage the 
spring clip. 
• NOTE: If the castellated slots of the rotor nut are not aligned, 
tighten the rotor nut further unti l the spring clip engages the 
 
   
         
        
        
     
        
        Page 144 of 2490

In
 stallation 
 
the vertical li
 nk. 
 
13 . N
 OTE: Ensure 
the vertical link is level, and the supports are 
situated as near to the bearing bore as possible. 
Using a hydraulic press, remove  wheel bearing from the vertical 
link. 
1. Position the vertical link so that the inboard side of the bearing bore is resting on suit able supports on 
the press-bed. 
2. Position special tool 204-197 on top of bearing. 
3. Operate press to remove  bearing from vertical link, 
discard bearing. 
14.  Clean relevant parts. 
 
1.  NOTE : Th
 e gap between the ears of the circlip must be 
positioned so that it is in the lowest position of the bore when the 
vertical link is installed on the vehicle. Refer to General 
Procedures for further information. 
Install outboard circlip in vertical link. 
 
2.  Usi ng a h
 ydraulic press, install wheel bearing in vertical link. 
1. Position vertical link on  the press bed with outboard 
side of the vertical link face down. 
2. Position wheel bearing on vertical link. 
3. Position special tool on top of wheel bearing. 
4. Operate press to install be aring, applying a three-ton 
seating load to ensure the bearing is fully seated. 
3.  CAUTION: To prevent damage to the integral bearing 
seal, select circlip plier ends th at do not protrude through the 
circlip ears. 
    
         
        
        
     
        
        Page 145 of 2490
 
 
4. NOTE
 : The gap between the ears of the circlip must be 
positioned at the lowest point of  the bore, when the vertical link is  
installed on the vehicl e. Refer to General Procedures for further 
information. 
Install inboard circli p in vertical link. 
 
5.  U
 sing a hydraulic press, install hub in vertical link. 
1. Position special tool on press bed. 
2. Position vertical link on tool, with the inboard-side downwards. 
3. Position hub on bearing. 
4. Position a flat  steel plate across the face of the hub, 
DO NOT place plate ac ross wheel studs. 
5. Operate press to install hu b in vertical link, applying 
a three-ton seating load to  ensure hub fully seats in 
wheel bearing. 
 
6.  U
 sing special tool, secure vertical link and hub assembly in a 
vise. 
Secure special
  tool in a vise.  
Posit
ion hub in tool.  
Inst
all wheel nuts.  
7.  Install rotor nut. 
1. Install rotor nut on hub. 
2. Using special tool tighten rotor nut. 
 
   
         
        
        
     
        
        Page 150 of 2490

In
 stallation 
 
Using a hy
 draulic press, remove 
wheel bearing from the vertical 
link. 
1. Position the vertical link so that the inboard side of the bearing bore is resting on suit able supports on 
the press-bed. 
2. Position special tool on top of bearing. 
3. Operate press to remove  bearing from vertical link, 
discard bearing. 
14.  Clean relevant parts. 
 
1.  NOTE : Th
 e gap between the ears of the circlip must be 
positioned so that it is in the lowest position of the bore when the 
vertical link is installed on the vehicle. Refer to General 
Procedures for further information. 
Install outboard circlip in vertical link. 
 
2.  Using a h y
 draulic press, instal
l bearing in vertical link. 
1. Position vertical link on  the press bed with outboard 
side of the vertical link face down. 
2. Position wheel bearing on vertical link. 
3. Position special tool on top of wheel bearing. 
4. Operate press to install the bearing, applying a three- ton seating load to ensure  bearing is fully seated. 
 
3.  CAUTIO
 N: To prevent damage to the integral bearing 
seal, select circlip plier ends th at do not protrude through the 
circlip ears. 
4.  NOTE : Th
 e gap between the ears of the circlip must be 
positioned at the lowest point of  the bore, when the vertical link is  
installed on the vehicl e. Refer to General Procedures for further 
information. 
    
         
        
        
     
        
        Page 151 of 2490
 
Inst
all inboard circli
p in vertical link. 
 
5.  U
 sing a hydraulic press, install hub in vertical link. 
1. Position special tool on press bed. 
2. Position vertical link on the tool, with the inboard-side downwards. 
3. Position hub to bearing. 
4. Position a flat  steel plate across the face of the hub, 
DO NOT place plate ac ross wheel studs. 
5. Operate press to install hu b in vertical link, applying 
a three-ton seating load to  ensure hub fully seats in 
wheel bearing. 
 
6.  U
 sing special tool, secure vertical link and hub assembly in a 
vise. 
Secure special
  tool in a vise.  
Posit
ion hub in tool.  
Inst
all wheel nuts.  
 
7.  i
 nstall rotor nut . 
1. Install rotor nut on hub. 
2. Using special tool tighten rotor nut to 270-330Nm. 
8.  CAUTION: Do not slacken the rotor nut to engage the 
spring clip. 
• NOTE: If the castellated slots of the rotor nut are not aligned, 
 
   
         
        
        
     
        
        Page 168 of 2490

Each r
 oad spring and is located between the wishbone in
tegral spring seat and the body suspension turret.  
Each shoc
 k absorber unit is installed 
co-axially within the road spring.  
The lo
 wer end of each shock absorber is secured to the 
wishbone by a bolt which also functions as a pivot.  
Adaptive damping is av
 ailable as an option.  
A 
rear stabi
 lizer bar is installed on 
Supercharged and Sport Suspension models . Mounted at the rear of the wishbone 
tie assembly, the stabilizer bar is connected to the wishbone by short links.  
Op era
 tion 
As each road wheel r
i
 ses, move
ment is transmitted through th e hub carrier assembly to the wishbone and axle shaft. The 
corresponding rise of the wishbone compre sses the road spring and partially telescopes the shock absorber. During this 
action, the spring absorbs result ing shocks and the shock absorber minimizes spring oscillation. 
During cornering, vehicle weight  is transferred to the outer road wheel with a  resulting tendency for the inner wheel to lift. 
On Supercharged and Sport Suspension vehicl es, a rear stabilizer bar assists in minimizing this tendency by transferring a 
proportion of potential lift of the inner  wheel to the outer wheel. This results in enhanced body stability with improved 
cornering capabilities. 
 
 
    
         
        
        
     
        
        Page 182 of 2490
 
Withdraw th
e hub carrier and support on a block of wood.  
 
9.  CAUTIO
 N: Note the position of
 the shims during removal. 
They must be returned to th eir original position during 
installation. 
Noting their positions, remove  the shim from each end of the 
pivot pin sleeve. 
 
10 . WAR
 NINGS: 
 ENSURE THE SPECIAL TOOLS ARE POSITIONED 
DIAMETRICALLY OPPOSITE ON THE SPRING AND THE ARMS ARE 
CORRECTLY SEATED . 
 WHEN COMPRESSING THE SPRING, TIGHTEN THE 
SPECIAL-TOOL ADJUSTMENT BOLTS EVENLY. 
Compress the spring. 
Install and alig n th
 e special 
tools 204-179 diametrically 
opposite on the spring.  
Eve n
 ly tighten the special tool tensioning bolts to 
compress the spring.  
 
11 . R
 emove the shock absorber to
 wishbone mounting nut and 
bolt. 
12.  Remove the nuts securing th e shock absorber and spring 
upper mounting to the body. 
    
         
        
        
     
        
        Page 184 of 2490
 
18. Lower and remove the 
 jack. 
19.  Remove the shock absorber an d spring assembly from the 
vehicle and place the assembly on a work bench. 
20.  Clean the upper mounting spring location. 
 
21 . Remove the 
 pigtail seat and cl
ean the wishbone lower spring 
location. 
 
22 . W
 ith assistance, manually compress the shock absorber and 
withdraw the bolt from the spring coils. 
 
23 . R
 emove the shock absorber from the upper mounting. 
Posi
ti
 on a wrench on the shock absorber shaft flats to 
prevent rotation (wrench in  socket on vehicles with 
adaptive damping).  
R e
 move the shock absorber
 upper retaining nut.  
Remove the u
 pper washer and isolator.  
24.  Remove the special tools 204-179-1 and remove the upper 
mounting from the spring.