Page 2435 of 2490
 
 
26. Install power steering pi pes on pinion housing. 
Remove blanks and install new 'O'-ring seals in pipe 
connectors.  
Apply power steering fluid to 'O' ring seals.  
Remove blanking plugs from  pinion housing ports.  
Position pipes on pinion ports and seat 'O' rings.  
 
27.  Secure pipes to pinion housing. 
Ensure pipes and retaining pl ate are correctly seated.  
Install bolt and tighten to 9-12Nm.  
 
28. Secure return pipe  on steering rack. 
1. Position pipe rubber support on steering rack. 
2. Position pipe on support . 
3. RHD vehicles. Position harness on pipe support  rubber. 
4. Secure pipe and harness to  support with new tiestrap.
 
29. RHD vehicles. Using new tiestrap, secure harness to steering 
rack. 
    
         
        
        
     
        
        Page 2445 of 2490
 
correctly seated in body locations.  
 
3.  Ensure that both engine hydram ounts are correctly seated in 
crossbeam locations. 
 
4.  From engine compartment,  install but do not tighten 
crossbeam front RH bolts. 
 
5.  From engine compartment, install crossbeam front LH bolts 
and tighten to 22-28Nm. 
6.  Install power steering fluid reservoir. 
Position reservoir on  mounting bracket.  
Install reservoir securi ng nuts and bolts.  
    
         
        
        
     
        
        Page 2456 of 2490
 
correctly seated in body locations.  
 
3.  Ensure that both engine hydram ounts are correctly seated in 
crossbeam locations. 
 
4.  From engine compartment,  install but do not tighten 
crossbeam front RH bolts. 
 
5.  From engine compartment, install crossbeam front LH bolts 
and tighten to 22-28Nm. 
6.  Install power steering fluid reservoir. 
Position reservoir on  mounting bracket.  
Install reservoir securi ng nuts and bolts.  
    
         
        
        
     
        
        Page 2471 of 2490
 
 
3. Using a suitable mandrel, pres s and partly seat bush in 
crossbeam. 
 
4.  Fully seat bush in crossbeam. 
Position a suitable support on press bed.  
Place crossbeam/bush on support.  
Position a suitable mandrel on bush.  
Ensuring bush remains aligned with crossbeam, operate 
press to fully seat bush.  
 
5. Install front mounting brackets. 
Position and fully seat mounting bracket on crossbeam.  
Install the four bolts an d tighten to 22-28Nm.  
.Install heatshield .  
Repeat procedure to install mounting bracket on opposite 
side of crossbeam.  
6.  Install upper wishbone/hub assemblies on crossbeam. 
Position upper wishbone on crossbeam.  
Install fulcrum shaft thread ed end facing rearward.  
Install fulcrum shaft securing  nut and tighten to 60-80Nm. 
    
         
        
        
     
        
        Page 2473 of 2490

 
 
11. Install steering rack on crossbeam. 
Ensure that bushes are correct ly positioned on steering 
rack.  
Position steering rack on crossbeam.  
Position support brac kets over bushes.  
Install mounting bracket bolt s and tighten to 41-54Nm.  
 
12. Install tie rods on steering arms. 
Position and fully seat tie  rod ball joint taper pin on 
steering arm.  
Install tie rod ball joint nu t and tighten to 71-85Nm.  
Repeat procedure to install opposite side tie rod ball joint.  
 
13. Install steering harness on suspension turret. 
Noting positions marked during removal, tape new 
securing clips to st eering harness.  
Install securing clips/harness on LH turret.  
14.  With assistance position crossbeam/suspension assembly on 
jack with protective wood under. 
15.  Traverse assembly into position below vehicle. 
16.  Ensure steering harn ess connector is positioned to avoid 
damage during crossbeam lift . 
17.  NOTE: It may be necessary to use a hammer and drift to 
finally align new mounting  with body location. 
    
         
        
        
     
        
        Page 2474 of 2490
 
Carefully raise crossbeam assembly into position. 
Ensure that dowels of both crossbeam mountings seat 
correctly in body locations.  
 
18.  Ensure that both  engine hydramounts seat correctly in 
crossbeam locations. 
 
19.  Install crossbeam rear mountings. 
Align rear mounting rubber with body location.  
Install rear mounting securing  bolt and nut and tighten 
nut to 131-185 Nm.  
Repeat procedure to  install opposite side rear mounting 
securing bolt and nut.  
 
20.  From engine compartment,  install but do not tighten 
crossbeam front RH bolts. 
21.  From engine compartment, install crossbeam front LH bolts 
and tighten to 22-28Nm. 
    
         
        
        
     
        
        Page 2477 of 2490
 
Remove blanking plugs from pinion housing ports.  
Position pipes on pinion ports and seat 'O' rings.  
 
31.  Secure pipes to pinion housing. 
Ensure pipes and retaining pl ate are correctly seated.  
Install bolt and tighten to 9-12Nm.  
 
32. Secure return pipe  on steering rack. 
1. Position pipe rubber support on steering rack. 
2. Position pipe on support . 
3. RHD vehicles. Position harness on pipe support  rubber. 
4. Secure pipe and harness to  support with new tiestrap.
 
 
33. RHD vehicles. Using new tiestrap, secure harness to steering 
rack. 
34.  Connect steering harness. 
Route harness connector to body front location.  
Connect steering ha rness connector.  
Install connector in body retaining clip.  
    
         
        
        
     
        
        Page 2490 of 2490
 
 
 
 
10. Install bush in housing. 
Position a steel plate over the bush, ensuring the plate is 
large enough to cover the rubber flange.  
Operate the press to install the bush.  
 
11. Ensure bush is fully  seated in subframe. 
The clearance between the bush flange and subframe 
must not exceed 1.5 mm.  
12.  Ensure bush is aligned correctly  in subframe as detailed in 
Step 8 or 9 as appropriate. 
13.  Wipe off all excess adhesive from subframe and bush, and 
remove masking tape. 
14.  NOTE: Allow adhesive at leas t 30 minutes to cure, before 
installing subframe on vehicle. 
Install suspension subframe on  vehicle. Refer to 64..25.20.