
                    Rear Toe  Adjustment  (57.65. 08) 
                     Whee
 l
  Bearing  Circlip  Inspection  
                     Wheel Bearing  Inspection  
 
             204‐01:  Front  Suspension 
                 Specification  
                 Description  and  Operation  
                     Front Suspension  
                 Removal and  Installation  
                     Ball Joint  (60.15.02)  
                     Rear Lower  Arm  (60.35.54)  
                     Rear Lower  Arm  Bushing  (60.35.56)  
                     Front Shock  Absorber  (60.30.04)  
                     Spring 
                     Spring Seat  (60.20.03)  
                     Front Sta
bilizer  Bar  (60.10.01)  
                     Front Stabilizer  Bar  Bushing  (60.10.04)  
                     Front Stabilizer  Bar  Link  (60.10.02)  
                     Upper Arm  Bushing  
                     Front Wheel  Bearing  (60.25.40)  
                     Wheel Hub  
                     Wheel Knuckle  (60.25.23)  
                     Wheel Knuckle  and Wheel  Hub  Assembly  (60.25.38.90)  
                     Wheel Knuckle  and Wheel  Hub  Assembly  Conversion  (60.25.43)  
 
             204‐02:  Rear  Suspension 
                 Specif
ication  
                 Description  and  Operation  
                     Rear Suspension  
                 Removal and  Installation  
                     Axle Bump  Stop  (64.30.15)  
                     Rear Suspension  and Axle  Assembly  (64.25.01)  
                     Rear Shock  Absorber  (64.30.02)  
                     Shock Absorber  Lower  Bushing  (64.30.39)  
                     Spring (64.20.01)  
                     Rear Stabilizer  Bar  (64.35.08)  ‐ 4.0L  SC  V8 ‐ AJ26  
                     Rear Stabilizer  Bar  Bushing  (64.35.18)  ‐ 4.0L  SC V8 ‐ AJ26   

                                                                                    
 
         419:
 Electronic  Featu r
 e
 Group  
 
             419
‐10:  
Multifunction  Electronic  Modules  
                 Removal
 and  Installation  
                     Driver
 Seat  Module  (DSM)  (86.75.28)  
 
    5:  Body  and  Paint  
 
        501:  Body  and Paint  
 
             501‐00:  Body  System  ‐ Gen
eral Information 
                 Specification  
                 Description  and  Operation  
                     Body 
 
             501‐02:  Front  End Body  Panels  
                 Description  and  Operation  
                     Front End  Body  Panels  
                 Removal and  Installation  
                     Cowl Panel  Grille  (76.10.01)  (76.43.39)  
                     Driver Side  Bulkhead  Cover  (76.11.34)  
                     Passenger Side  Bulkhead  Cover  (76.11.33)  
                     Radiator Grille Opening  Panel  (76.10.06)  
                     Radiator Grille Ope
ning  Panel  Reinforcement  (76.11.24)  
                     Radiator Splash Shield  (76.22.90)  
 
             501‐03:  Body  Closures  
                 Description  and  Operation  
                     Body Closures  
                 General Procedures  
                     Hood Alignment  (76.16.02)  
Diagnosi
 s
 and  Testing  
(FDM)
Front
 Door  Module
 
(86.80.34)
Rear  
(RDM)
Door
 Module
  

            501‐10:  Seating 
                 Specificatio
 n
 
                 Description  and  Operation  
                     Seats 
                 Removal and  Installation  
                     Front Seat  (76.70.01)  
                     Front Seat  Backrest  (76.70.06)  
                     Front Seat  Backrest  Cover  (76.70.15)  
                     Front Seat  Backrest  Heater  Mat  (86.75.14)  
                     Front Seat  Backrest  Trim  Panel  (76.70.03)  
                     Front Seat  Cushion  (76.70.11)  
                     Front Seat  Cushion  Cover  (76.70.33)  
                     Front Sea
t Cushion  Heater  Mat  (86.75.13)  
                     Front Seat  Head  Restraint  (76.70.14)  
                     Front Seat  Head  Restraint  Motor  (86.75.17)  
                     Front Seat  Recliner  Motor  (86.75.04)  
                     Front Seat  Track  (76.70.20)  
                     Front Seat  Track  Motor  (86.75.33)  
                     Lumbar Motor  (86.75.12)  
                     Rear Seat  Armrest  (76.70.39)  
                     Rear Seat  Backrest  (76.70.38)  
                     Rear Seat  Backrest  Cover  (76.70.48)  (78.90.12)  
                     Rear Seat  Backrest  Heater  Mat  (86.75.35)  
                     Rear Seat  Cushio
n (76.70.37)  
                     Rear Seat  Cushion  Cover  (76.70.47)  
                     Rear Seat  Cushion  Heater  Mat  (86.75.37)  
                     Rear Seat  Head  Restraint  (76.70.56)  
                     Rear Seat  Track  
                     Seat Control  Switch  (86.75.23)  
 
             501‐11:  Glass,  Frames  and  Mechanisms  
                 Description  and  Operation  
                     Glass, Fra
mes  and  Mechanisms  
                 Removal and  Installation  
                     Door Window  Control Switch  Bulb  (86.46.12)  
                     Front Door  Window  Glass  (76.31.01)  
                     Front Door  Window  Glass  Weatherstrip  (76.40.28)   

patc
hed fastener of the same specification fitted. All mating th
reads must be thoroughly cleaned prior to fitting of the new 
fastener. 
Jaguar Specification JFS 02.01.04 patched fasteners incorporat e a plastic/polyester on the thread. Acting as a wedge 
between the mating threads, this compound imposes a prevaili ng torque during tightening. Whilst this type of patched 
fastener can be re-used, the imposed torq ue diminishes. It is therefore recommended that following third removal, this type  
of patched fastener is discarded and a new fast ener of the same specification is fitted.  
Special fasteners bearing the following pa rt numbers are of the micro-encapsulated  adhesive type and following removal, 
must be discarded and replaced by ne w items of the same specification: 
CAC 8223 
JZB 10060; JZB 10061; JZB 10078. 
JZH 100027.  
JZS 100082; JZS100087; JZS 100088; JZS 100089; JZS 100090;  JZS 100118; JZS 100157; JZS 100164; JZS 100166.  
NCA 1451 AA.  
Vehicle Specifications
  
Purchasers are advised th
 at th
e specification details set out in this manual  apply to a range of vehicles and not to any 
specific one. For the specificatio n of a particular vehicle, purchasers should consult their dealer. 
The Manufacturer reserves the right to vary  the specifications, with or without notice, and at such times and in such manner  
as the Manufacturer thinks fit. Major as  well as minor changes may be involved , in accordance with the Manufacturer's 
policy of continuous improvement. 
Whilst every effort is made to  ensure the accuracy of the pa rticulars contained in this manual, neither the Manufacturer nor 
the Dealer, by whom the manual is supplied, shall in any  circumstances be held liable for any inaccuracy or the 
consequences thereof. 
Serv
 ice Repair Operation Numbering 
A
 master index of numbered operations has been compiled for 
universal application to all vehicles manufactured by Jaguar 
Cars Ltd. 
Each operation is allocated a number from the master index  and cross-refers with an identical number in the Repair 
Operation Times schedule. The number consists  of six digits arranged in three pairs. 
Each maintenance procedure in this manual is described in  the sequence necessary to complete the operation in the 
minimum time, as specified in the Repair Operation Times schedule for this range of vehicles. 
Re
 ferences to Left- and Right-Hand 
R
 eferences to the left- or
 right-hand side of the vehicle are made  as if viewing from the driver's seat. 
Ref
erences to Engine Banks 
Wi
 th the engine installed in the vehicle, the right-hand cylinder
 bank is designated Bank A, and the left-hand cylinder bank 
is designated Bank B. 
Specia
 l Tools 
Any special too
ls and equipment required
 to perform a maintenance procedure,  are shown at the beginning of each 
maintenance procedure. 
 
   

Torque Specifications 
Torque sp
 ecifications are shown in maintenance procedure illustra
tions and also in the torque specifications chart located at 
the front of the relevant section. 
Disconnecting/Connecting the Battery 
Ow ing t
 o the electronic components used on the vehicle, it is important that the battery is disconnected when specified in a 
maintenance procedure. 
When the battery is connected, the specified procedure must  be followed, to ensure the correct operation of all vehicle 
systems; refer to Section 414-01. 
Use of Control Modules 
Control modu les may 
 only be used on the ve
hicle to which they were originally fitted. Do not attempt to use or test a control  
module on any other vehicle. 
Function
 al Test 
On
 completion of a maintenance procedure, a thorough test should be carried out, to ensu
re that the relevant vehicle 
systems are working correctly. 
Protecting the Vehicle 
Al ways 
 fit covers to protect 
the fenders before commencing work in the engi ne compartment. Cover the seats and carpets, 
wear clean overalls and wash hands or wear gloves before  working inside the vehicle. Avoid spilling hydraulic fluid, 
antifreeze or battery acid on the paintwork. In the event of spillage, wash off with water imme diately. Use polythene sheets 
in the trunk to protect carpets. Always use the recommended  service tool, or a satisfactory equivalent, where specified. 
Protect temporarily exposed screw thread s by replacing nuts or fitting caps. 
Preparation 
Before disassembly, clean the surrounding ar ea 
 as thoroughly as possible. When co
mponents have been removed, blank off 
any exposed openings using grease-proof  paper and masking tape. Immediately seal fuel, oil and hydraulic lines when 
separated, using plastic caps or  plugs, to prevent loss of fluid and the entry of  dirt. Close the open ends of oilways, exposed  
by component removal, with tapered hardw ood plugs or readily visible plastic plugs. Immediately a component is removed, 
place it in a suitable container; use a se parate container for each component and its associated pa rts. Before dismantling a 
component, clean it thoroughly with a  recommended cleaning agent; check that the agent will not damage any of the 
materials within the component. Clean the bench and obtain ma rking materials, labels, containers and locking wire before 
dismantling a component. 
Dismantling 
O b
 serve scrupulous cleanliness when dismantling components, 
particularly when parts of the brake, fuel or hydraulic 
systems are being worked on. A particle of dirt or a fragment of cloth could caus e a dangerous malfunction if trapped in 
these systems. Clean all tapped holes, crev ices, oilways and fluid passages with compressed air. Do not permit compressed 
air to enter an open wound. Always use ey e protection when using compressed air. 
Ensure that any O-rings used for sealing  are correctly refitted or renewed if disturbed. Mark mating parts to ensure that 
they are replaced as dismantled. Whenever possible use markin g materials which avoid the possibilities of causing distortion 
or the initiation of cracks, which could occur if a center pu nch or scriber were used. Wire together mating parts where 
necessary to prevent accidental interchange  (e.g roller bearing components). Tie labels on to all parts to be renewed and to 
parts requiring further inspection before being passed fo r reassembly. Place labelled parts and other parts for rebuild in 
separate containers. Do not disc ard a part which is due for renewal until it ha s been compared with the new part, to ensure 
that the correct part  has been obtained. 
    

General Information - Terminology Glossary
  
Description an
d Operation
  
This glossary of terms is intended to  cover emissions-related (to SAE J 1930) term inology, and other abbreviations that may 
be used in this manual. 
The required term may be looked-up in th e left-hand column, and subsequent columns give the standard acronym, unit or 
abbreviation, and definition. 
Te rm
 (s)
Acr
ony
 m / 
Unit / 
Abbreviation
De fi
 nition
A 
Accel
e
 rator Pedal
AP
Af
ter Botto
 m Dead 
Center
ABDCEvent occurri ng after
  BDC
Af
ter Top Dead CenterATDCEvent occurri ng after
  TDC
Ai
rbag / 
 Supplementary 
Restraint System
Airbag, SRSAi rbag restraint system for 
 dr
iver and front seat passenger
Air Cleane rACL
Air ConditioningA/C
Air Conditioning Con t
 rol 
Module
A/CCMModule  c
 ontrolling air conditioning, heating and ventilation
Air Conditioning SignalACSA
i
 r conditioning compressor clutch operation is signalled to the ECM which 
induces idle speed corrections to co mpensate for engine load changes
Alternating cu
 rrent
ac
Ai
r Fuel R
 atio
AFRN
omi
 nally 14.7 parts air to one part fuel
Ampe
reASI unit of current
Ampere hourAhA current of one ampere
 fl
 owing for one hour
Anti-Lock Braking SystemABSS
y
 stem which prevents wheel lock-up 
under braking by sensing lack of 
rotation of a wheel(s) and divertin g fluid pressure away from it (them)
ABS Control Mo
 dule
ABS CM
ABS / 
T
 raction Control 
Control Module
ABS /  T
 C CM
Atmosph
e
 re
atmU
n
 it of pressure (1.01325 bar)
Au
to
 matic Stability 
Control
ASCA form  of vehicle 
 control 
in which the ECM reduces en gine torque to control 
wheel-spin
B 
Baro me
 tric Absolute 
Pressure Sensor
BAR OSensor measuring the pressure of surr ou
 nding air at any given temperature 
and altitude
Bat t
 ery positive voltage
B+The posi
ti
 ve voltage from a battery or 
any circuit connected directly to it
Before Bottom Dead 
CenterBBDCEvent occurri ng before BD
 C
Before Top Dead
 
 Center
BTD
CEvent (usual ly 
 ignition) occurring before TDC
Blowe
rBLRDe
 vice which supplies a current of air at
 moderate pressure, e.g. heater or 
A/C blower
Body Processor  M
 odule
BPMControl modu
le 
 for body electrical systems, e.g. interior lamps, windshield 
wash / wipe control
Bott om D
 ead Center
BD
CLowest poin t of piston
  travel in a reciprocating engine
Brake hors
epowe
 r
bhpEffecti
ve horsepower devel
 oped by an 
engine or motor, as measured by a 
brake applied to its output shaft
Brake Mean Effective 
Pres sureBME PThat  p
 art of the effective 
pressure developed in a cyli nder that would result in 
a cylinder output equal to the bhp of the engine
Brake On/ O
 ff
BOOIn
dic
 ates the position of the brake pedal
Br
it
 ish Standard
BSStan
dar
 d specification issued by the British Standards Institution
Br
it
 ish Standard 
Automotive
BSAu
BusTopology of a commu n
 ication network
Bypass
 AirBPAMechanica l
  control of throttle bypass air
C 
Camshaft Posit
i
 on Sensor
CMPSIndi
cat
 es camshaft position
Canadian Motor 
V
 ehicle 
CMVSS
    

Mem
ory
Pulse Width ModulationPW
M
A 
 method of control in an electronic co
ntrol system in which the duration of 
pulses in a pulse train is proportional to the amplitude of the modulating 
signal
R 
Ran
 dom Access Memory
RAMF
 ast access memory store which is accessible for entry or extraction of data
Re
ad-Only Memory
RO
 M
F
 ast access memory in which data
 is fixed and may not be changed
Re
servoir
RESContaine
 r, usually for oils, 
coolants or hydraulic fluids
Re
turn
RTNA 
 dedicated sensor ground circuit
R
evolutions Per Minute
RP
 M
Shaft speed o
 f a device, us
ually an engine or motor
R
 ight-hand
RH
Right-hand drive veh
icle
RHD
S 
Scan T
ool
STDe
 vice that interfaces with and comm
unicates information on a data link
Se
at Control Module
SCMModule
  controlling the seat motor systems (not electric raise/lower-only 
seats)
Secon
 dary Air
Air pro
 vided to the exhaust system
Secon
dary Air Injection
AIRSy
 stem used for a period of time each
 time the engine is started, unless 
certain temperature criter ia are met. Pumps air directly into the exhaust 
system which generates extra heat and reduces the time taken for the 
catalytic converters to reach operating temperature
Secon
 dary Air Injection 
Bypass
AIRBVents secon
 dary air to atmosphere
Secon
dary Air Injection 
Check Valve
AIRCValve wh
 ich prevents back-flow of exhaust gas to the AIR system when the 
system is inoperative
Secon
 dary Air Injection 
Diverter
AIRDD
 iverts secondary air to either 
the catalyst or exhaust manifold
Secon
dary Air Injection 
Magnetic Clutch
AIRP
 C
Clu
 tch mounted on the AIRP drive shaft
Secon
dary Air Injection 
Pump
AIRPMe
 chanically driven rotary vane
 pump, driven through the AIRPC
Secon
dary Air Injection 
Relay
AIRRCont
 rols the injection of air into the exhaust system
Secon
dary Air Injection 
Switchin
g Va
 lve
AIRSV
 acuum operated valve backing-up the AIRC
Secu
rity and Locking 
Control Module
SLCMModul
 e controlling the vehicle's security and closure-locking functions
SensorSGeneri
c name for a device 
that senses either the absolute value or a change 
in a physical quantity su ch as temperature, pressure or flow rate, and 
converts that change into an electrical quantity signal
Servic
 e Repair Operation 
(number)
SRONu
 mber generated by Jaguar Methods 
and Techniques system which relates 
to the time allowed to complete a repair  operation. Further information on the 
system can be found in the separate  Jaguar Publications (for each model 
range) entitled 'Repair Operation Times'
Shif
 t signal
SDA 
 shift process signal to the TCM on SC vehicles
Shif
t Solenoid
SSControls shi
 fting in an automatic transmission
Si
gnal return
SIG RTN
Slidin
g Roof Control 
Module
SRCM
Society of Automotive
  
Engineers
SAE
Speed
  Control Control 
Module
SCCMModule con
 trolling Speed Control System
Square c
entimeter
cm
 2
Stan
dard
std
Stan
dard Corporate 
Protocol
SCPA 
 high-speed, serial communications system linking all body system control 
modules. Control messages and data ar e passed between modules at up to 
786 messages per second
SuperchargerSCAn in
 take system which utilizes a supercharger (mechanically driven device 
that pressurizes intake air, thereby in creasing density of charge air and the 
consequent power output from a given displacement)
Supercharger
  Bypass
SCB
SwitchSW
T 
 
   

Upper
  Wishbones 
Each
 upper wi
 shbone assembly is a on
e-piece steel forging incorporating: 
A pres
 s-fit ball joint.  
Press-fi
t bushes for location of the upper fulcrum bolt.  
Lower Wishbones 
Each l
o
 wer wishbone comprising 
forged steel front and rear arms  bolted together, incorporates: 
A p
 ress-fit ball joint in the outer extremity of the rear arm.  
Press-f
i
 t bushes for location of the lower fulcrum bolts  
Locati
on for the shock absor
 b
er lower mounting plates.  
Vertica l Links
  
The vertical 
links are of forged steel
  wi
th integral steering arms. Each is suppo rted between the upper and lower wishbones 
by two ball joints and carries: 
Front  hub
   
Brake ca
liper and disc shield assembly 
  
ABS se
nsor
 .  
Front Hub
s
  
Each f
o
 rged steel front hub accommodates sealed for life cartridge 
type wheel bearings, and carries: 
The brake rotor assembl
 y.  
A 
h
 ub nut with toothed, integral ABS rotor.  
Su
s
 pension spring pi
n locking device.  
Front Road
  Springs 
The road spri
ng
 s are of coil type with their 
rating dependent upon vehicle specification  
Ea
 ch spring is installed between the suspension crossbeam location and the lower wishbone spring pan.  
Ru
bber seats ar
 e installed betw
een the spring and the crossb eam and the spring pan.  
Front Shock A
 bsorbers 
Th
e
  shock absorbers are telescopic hydrau
lically operated units. Optional adaptive damping units incorporate a solenoid-
operated control valve at  their upper extremity. 
Each shoc
 k absorber is installed between the lowe
r wishbone rear arm and a recess in the body.  
The l
o
 wer end of the shock absorber is se
cured to plates on the wishbone by a  bolt that also serves as a pivot.  
The u
pper en
 d of each shock absorber is secured to the body location by a single nut.  
Front Sta
b
 ilizer Bar 
A 
front stabil
 izer bar installed on all vehicles 
is rated according to suspension specification. 
Opera
 tion 
As each road wheel r
i
 ses, move
ment is transmitted through the  vertical link assembly to the lower wishbone. The resulting 
rise of the wishbone compresses the road  spring and partially telescopes the shock absorber. During  this action, the spring 
absorbs associated shocks and the shock absorber minimizes sprin
g os c
 illation. 
   
Du
ring cornering, vehicle weight
 is transferred to the outer road wheel with a  resulting tendency for the inner wheel to lift. 
The stabilizer bar assists in minimizing this tendency by transf erring a proportion of potential lift of the inner wheel to the
outer wheel. This result s in enhanced body stability with improved corner ing capabilities.