Front Doo r
Window Regulator and Motor (76.31.45)
Front Door Window Regulator Motor (76.31.45)
Front Door Window Control Switch (86.25.07)
Rear Door Window Glass (76.31.02)
Rear Door Window Glass Weatherstrip (76.40.29)
Rear Door Window Regulator and Motor (86.25.09)
Rear Door Window Regulator Motor (86.25.09)
Rear Door Window Control Swi
tch (86.25.10)
Rear Quarter Window Glass (76.31.31)
Rear Window Glass (76.81.11)
Windshield Glass (76.81.40)
501‐12: Instrument Panel and Console
Specification
Description and Operation
Instrument Panel and Instrument Panel Console
Removal and Installation
Audio Unit Housing (76.25.15)
Climate Control Assembly Housing
Coin Stowage Compartment (76.46.37)
Floor Co
nsole (76.25.01)
Floor Console Ashtray (76.25.25)
Floor Console Extension (76.25.05)
Floor Console Finish Panel (76.47.26)
Floor Console Finish Panel Bracket (76.25.26)
Floor Console Stowage Compartment (76.25.16)
Floor Console Stowage Compartment Lid (76.25.18)
Glove Compartment (76.52.03)
Glove Compartment Lid (76.52.02)
Glove Compartment Lid Damper (76.52.22)
Glove Co
mpartment Liner (76.52.21)
Instrument Cluster Finish Panel (76.47.24)
Instrument Cluster Finish Panel Bezel (88.20.33)
Instrument Panel (76.46.01)
Instrument Panel Finish Panel (76.47.06)
Instrument Panel Lower Trim Panel (76.46.11)
Overhead Console (76.13.69)
Rear Cup Holder (76.25.27)
Steering Col u
mn
Lower Shroud (76.46.03)
Steering Column Upper Shroud (76.46.02)
501‐14: Handles, Locks, Latches and Entry Systems
Description and Operation
Handles, Locks, Latches and Entry Systems
Removal and Installation
Exterior Driver Door Handle (76.58.07)
Driver Door Latch (76.37.74)
Glove Compartment Lid Ha
ndle (76.52.08)
Glove Compartment Lid Lock Cylinder (76.52.23)
Luggage Compartment Lid Latch (76.19.25)
Luggage Compartment Lid Latch Actuator (76.19.25)
Luggage Compartment Lid Release Switch (86.25.56)
Luggage Compartment Lid Warning Indicator Switch (86.65.93)
Exterior Passenger Door Handle (76.58.08)
Passenger Door Latch (76.37.75)
Exterior Rear Door Handle (76.58.02)
Rear Door Latch (76.37.09)
501‐16: Wipers and Washers
Descriptio
n and Operation
Wipers and Washers
Removal and Installation
Headlamp Washer Jet (84.20.08)
Headlamp Washer Pump (84.20.21)
Rain Sensor (84.12.10) (86.56.62)
Windshield Washer Pump (84.10.21)
Windshield Washer Reservoir (84.10.01) (84.10.03)
Windshield Wiper Motor (84.15.13)
Windshield Wiper/
Washer Switch (86.65.42)
Wiper Pivot Arm (84.15.03)
General Information - Terminology Glossary
Description an
d Operation
This glossary of terms is intended to cover emissions-related (to SAE J 1930) term inology, and other abbreviations that may
be used in this manual.
The required term may be looked-up in th e left-hand column, and subsequent columns give the standard acronym, unit or
abbreviation, and definition.
Te rm
(s)
Acr
ony
m /
Unit /
Abbreviation
De fi
nition
A
Accel
e
rator Pedal
AP
Af
ter Botto
m Dead
Center
ABDCEvent occurri ng after
BDC
Af
ter Top Dead CenterATDCEvent occurri ng after
TDC
Ai
rbag /
Supplementary
Restraint System
Airbag, SRSAi rbag restraint system for
dr
iver and front seat passenger
Air Cleane rACL
Air ConditioningA/C
Air Conditioning Con t
rol
Module
A/CCMModule c
ontrolling air conditioning, heating and ventilation
Air Conditioning SignalACSA
i
r conditioning compressor clutch operation is signalled to the ECM which
induces idle speed corrections to co mpensate for engine load changes
Alternating cu
rrent
ac
Ai
r Fuel R
atio
AFRN
omi
nally 14.7 parts air to one part fuel
Ampe
reASI unit of current
Ampere hourAhA current of one ampere
fl
owing for one hour
Anti-Lock Braking SystemABSS
y
stem which prevents wheel lock-up
under braking by sensing lack of
rotation of a wheel(s) and divertin g fluid pressure away from it (them)
ABS Control Mo
dule
ABS CM
ABS /
T
raction Control
Control Module
ABS / T
C CM
Atmosph
e
re
atmU
n
it of pressure (1.01325 bar)
Au
to
matic Stability
Control
ASCA form of vehicle
control
in which the ECM reduces en gine torque to control
wheel-spin
B
Baro me
tric Absolute
Pressure Sensor
BAR OSensor measuring the pressure of surr ou
nding air at any given temperature
and altitude
Bat t
ery positive voltage
B+The posi
ti
ve voltage from a battery or
any circuit connected directly to it
Before Bottom Dead
CenterBBDCEvent occurri ng before BD
C
Before Top Dead
Center
BTD
CEvent (usual ly
ignition) occurring before TDC
Blowe
rBLRDe
vice which supplies a current of air at
moderate pressure, e.g. heater or
A/C blower
Body Processor M
odule
BPMControl modu
le
for body electrical systems, e.g. interior lamps, windshield
wash / wipe control
Bott om D
ead Center
BD
CLowest poin t of piston
travel in a reciprocating engine
Brake hors
epowe
r
bhpEffecti
ve horsepower devel
oped by an
engine or motor, as measured by a
brake applied to its output shaft
Brake Mean Effective
Pres sureBME PThat p
art of the effective
pressure developed in a cyli nder that would result in
a cylinder output equal to the bhp of the engine
Brake On/ O
ff
BOOIn
dic
ates the position of the brake pedal
Br
it
ish Standard
BSStan
dar
d specification issued by the British Standards Institution
Br
it
ish Standard
Automotive
BSAu
BusTopology of a commu n
ication network
Bypass
AirBPAMechanica l
control of throttle bypass air
C
Camshaft Posit
i
on Sensor
CMPSIndi
cat
es camshaft position
Canadian Motor
V
ehicle
CMVSS
Accelerati
on Control - Accelerator Cable
Re
moval and Installation
Remov
al
1.
Di
sconnect the batt
ery ground cable.
2. Remove the windshield and wiper arm assembly.
3. Remove the plenum chamber fi nisher, refer to 76.10.01.
4. Di
sconnect the throttle cable from the electronic throttle
assembly quadrant.
1. Rotate the throttle quadrant to release the cable.
2. Disconnect the throttle cable from the electronic throttle assembly quadrant.
5. Di
splace the outer cable fro
m the abutment bracket.
1. Cut the reta ining strap.
2. Displace the outer cable from the abutment bracket.
6. R
elease the grommet from the pl
enum chamber closing plate
and route the cable/grommet through the aperture.
7. Remove the throttle cable from the bulkhead retaining clip.
Climate Control System - General Informatio
n - Climate Control System
D
iagn
osis and Testing
I
n
troduction
It is very i
m
portant to positive
ly identify the area of concern before starting a rectification procedure. A little time spent with
your customer to identify the conditions under which a pr oblem occurs will be beneficial. See below for example:
Sym
ptom Chart
Re
lev
ant criteria are: Weather conditions,
ambient temperature, intermittent or cont inuous fault, airflow fault, temperature
control fault, distribution fault and air inlet problem.
Functio n
al Check
This
s
imple 'first line check' will allo
w you to ascertain whether the system is operating within its design parameters, withou t
recourse to PDU.
1. 1. With the engine at normal running temperature.
2. 2. Presss AUTO to display selected temperature and illuminate AUTO and A/C state lamps.
3. 3. Rotate FAN to increase or decrease lowe r speed, verify bar graph representation.
4. 4. Select A/C to toggle on or off. (T he compressor may be inhibited by the ECM should either the engine
temperature NOT be normal or the ambient be < 2° C).
5. 5. Select RECIRC , state lamp should be lit and the recirculation flaps open.
6. 6. Select distribution butt ons in turn, verify correct air distribution and relevant state lamp.
7. 7. Select DEFROST , check max fans and air to the windshield.
8. 8. Cycle TEMPERATURE to ' HI ' and ' LO ' to verify demanded variations and display operation. Note that extremes
will provide max heat or cold independent of in-car temperature.
9. 9. Select EXT to toggle between am bient and control temperatures.
10. 10. Select F (where fitted) and R - noting exterior mirror; verify timer and operation (glass may be warm to the
touch)
11. 11. Initiate system 'Self Test' to display stored faul ts should any of the above not perform as stated.
Sy
stem Symptoms
There
are five
basic symptoms associated
with air conditioning fault diagnosis.
The following conditions are not in order of priority.
Sy m
ptom
Possib
l
e Sources
Acti
o
n
N
o defrostN o
airflow to windshield
*
Check blower s and flaps
*
N o functi
on in defrost mode
*
Check A/CCM
*
Mo de s
election not available
*
Chec k
control panel communication
*
Ai rfl
ow OK but no heat
*
Check water pu
mp and valve
*
Air Distribution and Filtering - Air Distri
bution and Filtering
Description an
d Operation
Air Distribution
Ou
tside air enters the plen
um via four inlets in the lower windshield panel.
If the air conditioning system is operating in FRESH mode (not recirculation mode), then air is drawn through the four
plenum apertures (and particle filters where fitted) and into the air conditioni ng unit via the blower interconnecting ducts in
the LH and RH blower assemblies. Air is c ooled and dehumidified as it passes through the evaporator and is then 'reheated'
to the required temperature as it passes through the heater matrix.
In RECIRCULATION mode, the air in the pass enger compartment is drawn into the air conditioning unit via the recirculation
air inlets on the blower assemblies.
In FRESH mode, air flows from the cabin into the trunk through a gap between the backlight and the parcel shelf. The air is
exhausted from the vehicle through extraction vent assemblies (incorporating one way flaps) whose outlets are above the
rear mufflers.
Air Flow Path
Air Distribution Modes
Bi
-level mode
Fac e
mode
Defog mode
Foot mode.(with automatic air bleed to the windshield)
Foot / defog mode
Air
Particle Filter
The air particle filter system (where fitted) is located in the plenum below the windshield .
• NOTE: Refer to 'Filter Compensation', Section 412-04.
The filter elements are retained by adhesive strip which is atta ched to the filter moulding; the filter is fitted with the light,
flocked surface towards the engine.
Loca
tion of Air Distribution Ducts
LHD s
hown