Page 326 of 2490
Fr
ont Brake Disc Runout Check Vehicles With: Brembo Brakes
Special Service tools
Di
al Test Indicator Gauge and Stand.
1.
WA
RNING:
BRAKE DUST, IF INHALED CAN DAMAGE YOUR HEALTH. ALWAYS REMOVE BRAKE DUST USING A VACUUM BRUSH. DO NOT USE A COMPRESSED-AIR LINE TO DISPERSE BRAKE DUST
INTO THE ATMOSPHERE.
CA
UTION:
Replacement of nuts and bolts: Various thread-locking devices are used on nuts and bolts
throughout the vehicle. These devices restrict the number of times a nut or bolt can be used. See
section <<100-00>> for information.
CA
UTION:
The Brembo caliper is aligned to the brake disc when it is first installed to the vehicle, therefore,
care must be taken not to disturb this alignment. When removing the caliper; remove the bolts
that secure the anchor bracket to the vertical link only. DO NOT loosen any other caliper bolts.
Raise front of vehicle and support on stands. Refer to section <<100-02>>.
2. Remove wheel. Refer to section <<74.20.05>>.
Page 331 of 2490
R
ear Brake Disc Runout Check Vehicles Without: Brembo Brakes
Special Service tools
D
ial Test Indicator Gauge and Stand.
1
. Raise rear of vehicle and support on stands. Refer to section
<<100-02>>.
2. Remove wheel.
3
.
C
AUTION:
Tie caliper housing aside. Do not allow the caliper housing to hang on the hydraulic hose, as this
will damage the hose.
Remove caliper housing from caliper carrier. 1. Remove anti-rattle spring.
2. Remove dust covers.
3. Remove guide pins.
4. Remove housing from carrier.
Tie caliper housing aside.
4. NOTE:
Page 334 of 2490
Rear
Brake Disc Runout Check Vehicles With: Brembo Brakes
Special Service tools
Di
al Test Indicator Gauge and Stand.
1.
WA
RNING:
BRAKE DUST, IF INHALED CAN DAMAGE YOUR HEALTH. ALWAYS REMOVE BRAKE DUST USING A VACUUM BRUSH. DO NOT USE A COMPRESSED-AIR LINE TO DISPERSE BRAKE DUST
INTO THE ATMOSPHERE.
CA
UTION:
Replacement of nuts and bolts: Various thread-locking devices are used on nuts and bolts
throughout the vehicle. These devices restrict the number of times a nut or bolt can be used. See
section <<100-00>> for information.
CA
UTION:
The Brembo caliper is aligned to the brake disc when it is first installed to the vehicle, therefore,
care must be taken not to disturb this alignment. When removing the caliper; remove the bolts
that secure the anchor bracket to the hub carrier only. DO NOT loosen any other caliper bolts.
Raise rear of vehicle and support on stands. Refer to section <<100-02>>.
2. Remove wheel. Refer to operation <<74.20.05>>.
Page 522 of 2490

diverter val
ve (if fitted) and oil filter.
Main
bearings
which are grooved in the upper positions and plain in
the lower positions. They are manufactured from
aluminium / tin material.
A c
rankshaft with under
cuts and rolled fillets for extra strength.
Fracture
-split connecting rods in sintered-forged steel.
Brackets
bolted to the front of
the cylinder
block are used to mo unt all accessories.
A sin
gle, seven ribbed vee belt
drives the accessories.
An au
tomatic belt tensioner for the front accessory drive,
incorporating a wear indicator.
An advanced en
gine management system inco
rporating electronic throttle control.
The un
it meets the requirements of the CARB OBDII USA legislation.
Ancillary Systems
The an
ci
llary systems, driven by the engine, each have a
detailed Description and Operation along with Diagnostic
Procedures, and Removal and Installation instructions ; refer to the following sections of this manual:
Power Steeri
ng Pump - Section 211-02
Ai
r Conditioning Compressor - Sectio
n 412-03
Engine
C
ooling Pump - Section 303-03
Generator
- Sectio
n 414-02
The drive belt, idler pulley and automatic tensioner are described in Section 303-05.
The engine starting system is described in Section 303-06.
En
gine Management and Emission Control System
Engine Control Modu
le (ECM)
Engine
management and exhaust emissions are controlled by the ECM, which has the
following main functions:
Fu
el injection
Idle
s
peed
Ignition Ev
aporative loss system
Engine
cooling fans Clim
ate control compressor clutch demand
The microprocessor within the ECM receiv es signals from various sensors and other modules and uses a pre-determined
program to compute engine management functions.
Adaptive functions are incorporated in the ECM to cater for co ntinuous adjustments to its computations to suit prevailing
conditions. Because the system also controls emissions to suit all modes, neither CO levels nor idle speed require service
attention or adjustment, except if an error should occur.
On Board Diagnostics are controlled by the ECM with the continuous monitoring of incoming signals and the subsequent
verification against what the module expects to 'see'. Should a si gnal be incorrect or missing, the ECM will substitute a fixed
value to provide the 'limp home mode' and alert the driver of the problem. Fixed values may be adopted for:
Transmission oil
temperature
Mechanica
l
guar
d position
Throttle blade angle Camshaft position
Inta
k
e air temperature
Diagnostic trouble codes (DTC), including OBD II codes, are stored in the ECM memo ry and can be read by an appropriate
retrieval tool.
Should either the ECM or TCM fa il, ensure that the control housing cooling fan is operating correctly. Failure of the cooling
fan MUST be rectified before renewing a control module and details of a fa n failure should accompany a returned control
module.
Page 1883 of 2490

Belt tension is achieved by an automatic tensioner; neither the belt nor the tensioner require service apart from checking
the belt wear indicators at each normal service interval.
The minimum service life of the drive belt is 100,000 miles.
Never apply oil to the belt or to the belt tensioner.
Generator - Charging Circuit
Parts List
The main components of the charging system are shown above.
The output from the generator 'B+' main te rminal passes to the battery via the main terminal on the starter motor and then
the power cable to the high power protection module located in the luggage compartment. From this module, a short main
power cable supplies the ba ttery positive terminal.
The return circuit is through the vehicle body and supplementary ground cables.
The high power protection mo dule comprises four fuses, each rated at 250 Amps.
Battery output uses the same power cable as the charging circ uit, to the high power protection module and to the starter
motor main terminal. Two similar cables, but not such a high rating, supply battery power from the high power protection
module to the fuse box in the luggage compartment an d to the fuse boxes at the front of the vehicle.
ItemPart NumberDescription
1—Generator
2—Suppression Module
3—Starter Motor
4—Battery
5—Power Cable to Rear Fuse Box
6—High Power Protection Module
7—Power Cable to Front Fuse Boxes
Page 1886 of 2490
Belt tension is achieved by an automatic tensioner; neither the belt nor the tensioner require service apart from checking
the belt wear indicators at each normal service interval.
The minimum service life of the drive belt is 100,000 miles.
Never apply oil to the belt or to the belt tensioner.
ItemDescription
1New Belt - Minimum Length
2New Belt - Maximum Length
3Replace the Belt