Page 2095 of 2490
Interior Trim and Ornamentation - Rear Window Blind
Removal and Installation
Removal
Installation
1.
Remove rear seat cushion. Refer to 76.73.18.
2. Remove rear seat squa b. Refer to 76.70.38.
3. Remove rear parcel tray. Refer to 76.67.06.90
4. Place parcel tray face down on clean bench.
5. Remove sunblind assembly.
Slacken and remove nuts securing sunblind to parcel tray.
Remove washers.
Remove sunblind from parcel tray.
Repeat procedure to remove opposite side sunblind.
1. Position sunblind on parcel tray.
2. Install washers on sunblind studs.
3. Install nuts on sunblind stud s and tighten nuts to 5-7Nm.
4. Repeat above procedure to inst all opposite side sunblind.
5. Install parcel tray/sunblind as sembly. Refer to 76.67.06.90.
6. Install rear seat squa b. Refer to 76.70.38.
7. Install rear seat cushio n. Refer to 76.73.18.
Page 2096 of 2490
Interior Trim and Ornamentation - Rear Door Window Control Switch
Finish Panel
Removal and Installation
Removal
Installation
1.
Remove door casing veneer panel. Refer to 76.47.12.
2. Remove door casing. Refer to 76.34.04.
3. Remove door armrest and remo ve switch/ashtray assembly
from armrest. Refer to 76.34.23.
4. Slacken and remove screws securing veneer panels to door
glass switch/ashtray assembly.
5. Remove veneer panels from switch/ashtray assembly.
1. Position veneer panel over switch/ashtray assembly and fit and
tighten securing screws.
2. Position switch/ashtray assembly on armrest and fit and
tighten the two securing screws.
3. Fit armrest to door casing. Refer to 76.34.23.
4. Fit casing to door. Refer to 76.34.04.
Page 2181 of 2490
Glass, Frames and Mechanisms - Door Window Control Switch Bulb
Removal and Installation
Removal
1. Remove casing/armrest asse mbly from door. Refer to
76.34.01.
2. Slacken and remove armres t front securing screw
3. Position armrest for access, slacken and remove two
switchpack securing screws and remove switchpack assembly from armrest.
4. Invert switchpack and using a small flat bladed screwdriver
rotate bulb holder 1/8 turn counterclockwise.
5. Remove bulb from switchpack base.
Page 2183 of 2490
Glass, Frames and Mechanisms - Front Door Window Glass
Removal and Installation
Removal
Installation
1. Remove battery cover and disc onnect ground cable from
battery terminal. Refer to 86.15.19.
2. Remove front door casing. Refer to 76.34.01.
3. Remove water shedder carefu lly guiding harness through
penetration, and place adhesive face down on clean polythene
sheet.
4. Position PVC weathe rshield for access.
5. Remove front door modu le. Refer to 86.80.34.
6. Remove front door glass lift motor and regulator assembly.
Refer to 86.25.04.
7. Supporting glass, remove tape securing it to top of door for
motor removal.
8. Withdraw glass upwards through aperture and out via outboard side of frame.
1. Position glass in frame aperture.
2. Locate leading edge of glass in seal of front channel.
3. Carefully slide glass into position, ensuring that seals are not
deformed into channels.
Page 2185 of 2490
Glass, Frames and Mechanisms - Front Door Window Glass Weatherstrip
Removal and Installation
Removal
Installation
1.
Pull seal out of door frame channelling and discard seal.
2. Clean channelling ensuring that any residual adhesive is
removed.
1. Avoiding adhesive at ends, apply a suitable dry lubricant to
seal.
2. Commencing at front of frame, feed seal into channelling
ensuring it is uniformly tensioned and free from kinks.
3. Wipe residual lubricant fro m adhesive contact areas.
4. Remove protective tape from en ds and press adhesive firmly
onto frame.
5. Clean any excess lubricant from external surfaces and check
that door shuts correctly.
Page 2186 of 2490
Glass, Frames and Mechanisms - Front Door Window Regulator and Motor
Removal and Installation
Removal
1. Ensure that door glass is in fully up position.
2. Remove battery cover and disc onnect ground cable from
battery terminal. Refer to 86.15.19.
3. Remove casing/armrest asse mbly from door. Refer to
76.34.01.
4. Remove water shedder carefu lly guiding harness through
penetration, and place adhesive face down on clean polythene
sheet.
5. Position PVC inner weat hershield for access.
6. Remove front door modu le. Refer to 86.80.34.
7. Using linen tape, secure to p of glass to door frame.
8. Disconnect harness mult iplug from lift motor.
9. Slacken and remove screws and nuts securing lift motor to
door.
10. Mark position of door glass gu ide securing screws and slacken and remove screws.
11. Separate motor/regulator assembly from glass, lower into
bottom of door and remove assembly from door.
Page 2187 of 2490

Installation
1. Position motor/regulator assembly in door and fit onto glass.
2. Align motor with door holes and fit and tighten securing screws
and nuts.
3. Position glass lift guide and fi t but do not tighten securing
screws.
4. Align glass lift guide with marked screw positions and fully
tighten screws.
5. Remove tape securing glass to door frame.
6. Connect a 12volt supply to the motor multiplug and power the
glass fully down and up.
7. Draw lines on the glass exterior as follows:
Horizontally along the line of the door frame top.
Vertically along the line of the B post.
8. Power glass down and check that lines indicate it is seating
squarely in the seal.
9. If necessary adjust the glass position as follows:
Slacken the glass lift guid e rear securing screw.
• NOTE: If glass is inclin ed rearwards, move guide
downwards in slot. If glass is inclined forwards, move
guide upwards in slot.
Reposition the lift guide and tighten the securing screw.
Re-check glass alignment.
10. Clean lines from glass.
11. Power window to fully up position
12. Repeat steps 7 and 8.
13. When glass alignment is satisf actory, thoroughly clean off
lines.
14. Power window to fully closed po sition and disconnect 12volt
Page 2189 of 2490
Glass, Frames and Mechanisms - Front Door Window Regulator Motor
Removal and Installation
Removal
Installation
1.
Remove lift motor and regulator assembly from door. Refer to
86.25.04.
2. Slacken and remove th ree screws securing motor to regulator.
3. Remove lift motor from regulator.
1. Position lift motor on regulator and fit and tighten securing
screws.
2. Fit lift motor and regulator assembly in door. Refer to
86.25.04.