Page 7 of 2490
206‐07: Powe r Brake Actuation
Specif
ication
Description and Operation
Brake Booster
Removal and Installation
Brake Booster (70.50.17)
Brake Booster and Brake Master Cylinder (70.50.18)
206‐09: Anti ‐Lock Control
Specification
Description and Operation
Anti‐Lock Control
Diagnosis and Testing
Anti‐Lock Control
Removal and Installation
Anti‐Lock Brake System (ABS) Module (70.60.02)
Front Wheel Speed Sensor (70.60.03)
Hydraulic Cont
rol Unit (HCU)
Rear Wheel Speed Sensor (70.60.04)
Wheel Speed Sensor Ring (70.60.25)
211: Steering System
211‐00: Steering System ‐ General Information
Specification
Description and Operation
Steering System
Diagnosis and Testing
Steering Sy
stem
General Procedures
Power Steering System Filling and Bleeding
Power Steering System Flushing (57.15.08)
Power Steering System Vacuum Filling and Bleeding
Steering Gear Centralizing
Page 67 of 2490
Front Suspension -
Lubri
cants, Fluids, Sealants and Adhesives
Press-In Loads
Torques
UnitS
pecification
Loctite27
0
Greas
e
Shell Retin
ax 'A'
Greas
e
Castro
l 'NTR'
Com
ponent
Kn
Ball join
t to upper wishbone
25
- 50
B
all joint to lower wishbone
25
- 50
Com
ponent
Nm
N
ut - ball joint, upper wishbone to vertical link.
60
-80
N
ut - ball joint, lower wishbone to vertical link.
60
-80
Nu
t - fulcrum bolt, upper wishbone.
60
-80
N
ut - ball joint, tie rod to steering arm.
71
-85
Bol
t - wheel speed sensor to vertical link.
8-1
0
Bol
t - front mounting to crossbeam.
22
-28
Bolt
- mounting , stabilizer bar.
30
-40
N
ut - link arm ball joint to stabilizer bar.
60
-80
Bolt
- mounting, steering rack to crossbeam.
41
-54
B
olt - front mounting, crossbeam to body.
22
-28
Bol
t - spring pan to lower wishbone.
70
-90
N
ut - shock absorber to upper mounting
(vehicles with adaptive damping).
16
-18
Nu
t - shock absorber to upper mounting (vehicles without adaptive damping).
30
-40
N
ut - shock absorber lower to wishbone.
43
-57
B
olt - engine Hydramount to crossbeam.
34
-46
B
olt - crossbeam rear mounting to body.
13
1-185
Bol
t - generator cooling du
ct deflector to crossbeam.
17
-23
N
ut - lower steering column to pinion shaft.
22
-28
N
ut - hub, speed sensor rotor.
27
0-330
B
olt - shield, brake disc.
9-1
2
Bol
t - lower wishbone, front arm to rear arm.
77
-103
Nu
t - stabilizer bar link arm to wishbone bracket.
41
-54
N
ut - wishbone front
eccentric bolt.
11
3-153
Nu
t - wishbone rear
eccentric bolt.
11
3-153
N
ut - fulcrum shaft, upper wishbone.
60
-80
Bolt -
power steering pi
pes to pinion housing.
9-1
2
Page 89 of 2490
Inst
all sensor bolt an
d tighten to 8-10Nm.
22
.
Connect wheel speed sensor harness.
1. Connect wheel speed sensor harness to sensor.
2. Using new tiestraps secure wheel speed sensor harness to upper wishbone.
23
.
Install brake calipers.
R
emove tie supporting brake caliper.
1. Install caliper on carrier.
2. Install guide pins.
3. Install guide pin dust caps.
4. Install caliper spring clip.
24. Install road wheel. Re fer to Section 100-02.
25. Raise vehicle, remove stands and lower vehicle onto road
wheels.
26
.
Ensuring graduation mark remains aligned, finally tighten
wishbone rear eccentric bolt to 113-153Nm.
27. Check wheel alignment and if necessary adjust. Refer to
57.65.01.
Page 103 of 2490
2.
Using new tiestraps secure wheel speed sensor
harness to upper wishbone.
25
.
Install brake calipers.
R
emove tie supporting brake caliper.
1. Install caliper on carrier.
2. Install guide pins and tighten to 25-30Nm.
3. Install guide pin dust caps.
4. Install caliper spring clip.
26
.
Position and partially tighten wishbone rear eccentric bolt.
R
otate eccentric bolt to align large graduation with mark
made during removal.
27
.
Position and partially tighten wishbone front eccentric bolt.
R
otate eccentric bolt to align large graduation with mark
made during removal.
P
artially tighten bolt.
28. Fit road wheel. Refer to Section 100-02.
29. Raise vehicle, remove stands and lower vehicle onto road
wheels.
30. Ensuring graduation mark remains aligned, finally tighten
wishbone rear eccentric bolt to 113-153Nm.
Page 171 of 2490
Rear
Suspension - Rear Susp
ension and Axle Assembly
Re
moval and Installation
Remov
al
1.
CAUTI
ON: Replacement of nuts and bolts: Various
thread-locking devices are used on nuts and bolts throughout the
vehicle. These devices restrict the number of times a nut or bolt
can be used.
For additional informat ion, refer to Section 100
-0
0 General
Informati
on
.
R
aise the rear of the vehicle
and support on axle stands.
For additional informat ion, refer to Section 100
-0
2 Jacking and
Liftin
g
.
2.
R
emove the rear wheels.
For additional informat ion, refer to Section 204
-04
Wheels and
Tire
s
.
3. CAUTI
ON: Do not suspend the caliper from the brake
hose as this will damage the hose.
• NOTE: Right-hand shown, left-hand similar
Remove the brake calipers from the carriers.
1. Remove the caliper spring clip.
2. Remove the guide pin dust caps.
3. Slacken and withdr aw the guide pins.
4. Remove the caliper from the carrier and secure to the suspension mounting bracket using a tie strap.
4. NOTE
: Right-hand shown, left-hand similar
Disconnect the wheel speed sensor electrical connectors.
5. NOTE: Right-hand shown, left-hand similar
Remove and discard th e tie straps securing the wheel speed
sensor harnesses to the brake hose clips.
Page 179 of 2490
18
.
Install the brake caliper on to the carrier.
1. Position the caliper asse mbly on to the carrier.
2. Install the guide pins and tighten to 25-30 Nm.
3. Install the dust caps.
4. Install the brake caliper spring clip.
19
.
Connect the wheel speed sensor electrical connector.
20
.
Using a new tie strap, secure the wheel speed sensor harness
to the brake hose clip.
21. Install the rear wheels.
For additional informat ion, refer to Section 204
-04
Wheels and
Tire
s
.
22
.
Remove the axle stands and lower the vehicle.
For additional informat ion, refer to Section 100
-0
2 Jacking and
Liftin
g
.
23
.
Check and adjust the rear whee l alignment as necessary.
For additional informat ion, refer to Section 204
-00
Suspension
Sy
stem
- General
Information
.
Page 180 of 2490
Rear Su
spension - Rear Shock Absorber
Re
mo
val and Installation
Remov
a
l
S
p
ecial Tool(s)
Spri
ng C
ompressors
204-179 (JD 199)
Spri ng Re
taining straps
204-179-1 (JD 199-1)
1. CAUTION: Replacement of nuts and bolts: Various
thread-locking devices are used on nuts and bolts throughout the
vehicle. These devices restrict the number of times a nut or bolt
can be used.
For additional informat ion, refer to Section 100
-00
General
Informati
o
n
.
R a
ise the rear of the vehicle
and support on axle stands.
For additional informat ion, refer to Section 100
-02
Jacking and
Liftin
g.
2. Re
move the relevant rear wheel.
For additional informat ion, refer to Section 204
-04 W
heels and
Tire
s.
3. CAUTIO
N: Do not suspend the caliper from the brake
hose as this will damage the hose.
Remove the brake caliper from the carrier.
1. Remove the caliper spring clip.
2. Remove the guide pin dust caps.
3. Slacken and withdr aw the guide pins.
4. Remove the caliper from the carrier and secure to the suspension mounting bracket using a tie strap.
4. Disc
onnect the wheel speed sensor electrical connector.
Page 190 of 2490
22. R
elease the tie strap securing the brake caliper to the
suspension mounting bracket.
23 . Install
the brake caliper on to the carrier.
1. Position the caliper asse mbly on to the carrier.
2. Install the guide pins and tighten to 25-30 Nm.
3. Install the dust caps.
4. Install the brake caliper spring clip.
24 . Conne
ct the wheel speed sensor electrical connector.
25 . U
sing a new tie strap, secure the wheel speed sensor harness
to the brake hose clip.
26. Install the rear wheel.
For additional informat ion, refer to Section 204
-04 W
heels and
Tire
s.
27 .
Remove the
axle stands
and lower the vehicle.
For additional informat ion, refer to Section 100
-02
Jacking and
Liftin
g.
