Page 2201 of 2490

Installation
the spray bottle with water and mix.
5. Apply cutting lubricant to the rear quarter window glass
adhesive.
6. Install the cutting tool blade BTB-WK4ZS to the cutting tool
BTB-WK10HD.
7. WARNING: When removing the rear quarter window
glass, personal protec tion must be worn. Failure to follow this
instruction may result in personal injury.
• NOTE: Apply cutting lubricant to the cutting tool frequently
through out the cutting process.
Using the special tool cut throug h the rear quarter window glass
adhesive.
8. Remove the rear quarter window glass.
1. WARNINGS:
If the rear quarter window glass is being installed at a
temperature of 23°C (73°F) or abov e make sure the vehicle is not
driven for at least 1 hour after installation.
If the rear quarter window glass is being installed at a
temperature of 11°C (52°F) make sure the vehicle is not driven
for at least 1.5 hours after installation.
If the rear quarter window glass is being installed at a
temperature of 5°C (41°F) make su re the vehicle is not driven for
at least 2 hours after installation.
If the rear quarter window glass is being installed at a
temperature below 5°C (41°F) use heat and make sure the
windshield glass adhesive has set before the vehicle is driven.
Using the special tool, remove any residual adhe sive from the
body aperture.
2. NOTE: If the original rear qu arter window glass is to be
installed remove the residual ad hesive from rear quarter window
glass mating surface using the special tool.
Thoroughly clean rear quarte r window glass surface using
Betawipe spirit.
3. Thoroughly clean the mating face of the body using Betawipe
Page 2202 of 2490
spirit.
4. Apply primer to the mating face of the glass.
5. Apply primer to the mating face of the body.
6. Cut the nozzle of the JLM20452 glass bonding adhesive to
achieve a triangular section bead 8 mm (0.32 in) wide by 10
mm (0.4 in) high.
7. Using the special tool, apply a uni form bead of adhesive to the
rear quarter window glass edge commencing at the bottom
center and overlapping the ends approximately 14 mm (0.56
in).
Page 2203 of 2490

8. CAUTIONS:
When installing the rear quarte r window glass, do not strike it in any way as this will crack the rear quarter window glass.
Make sure the rear quarter window glass does not move
out of position in the body aperture.
• NOTE: Left-hand shown, right-hand similar.
Install the rear quar ter window glass into the aperture. Make
sure the rear quarter window glas s finisher is correctly located
to the roof moulding and press firmly into place.
9. CAUTION: Make sure the rear quarter window glass does
not move out of position in the rear quarter window glass
aperture.
• NOTE: Left-hand shown, right-hand similar.
Apply suitable tape to the top of the rear quarter window glass.
10. Install both C-pillar trim panels.
For additional information, refer to: C-Pillar Trim Panel (501-05
Interior Trim and Ornamentatio n, Removal and Installation).
11. Install the rear seat backrest.
For additional information, refer to: Rear Seat Backrest
(501-
10 Seating, Removal and Installation).
Page 2204 of 2490
Glass, Frames and Mechanisms - Rear Window Glass
Removal and Installation
Removal
Special Tool(s)
Spray Bottle
WK9
Lubricant Concentrate
WK9L
Adhesive Removal Blade - Body
WK6
Adhesive Removal Blade - Glass
WK5
Cheese Wire Handles and Cheese Wire
42-001A and 42-001A-01
Betagun pneumatic application gun
Betagun 111
1. CAUTION: Make sure the rear window finisher insert is
not bent on removal. Failure to fo llow this instruction may result
in damage to the component.
Remove the rear window finisher insert.
Page 2205 of 2490
2. Remove the rear window finisher.
3. Apply protective tape around rear window glass aperture.
4. Remove the high mounted stoplamp.
For additional information, refer to: High Mounted Stoplamp
(417-01 Exterior Lighting, Removal and Installation).
5. Remove both C-pill ar trim panels.
For additional information, refer to: C
-Pillar Trim Panel (501-05
Interior Trim and Ornamentatio n, Removal and Installation).
6. Remove the parcel shelf.
For additional information, refer to: Parcel Shelf
(501-05
Interior Trim and Ornamentatio n, Removal and Installation).
7. NOTE: Right-hand shown, left-hand similar.
Disconnect the electrical connector.
Page 2206 of 2490
8. Disconnect the radio antenn a electrical connector.
9. Apply suitable protec tive tape to the upper edge of the
headlining.
10. Prepare cheese wire and cutting handle.
Position cutting handle cent ral tube fully upwards in
handle.
Cut a suitable length of ch eese wire and pass one end
through handle tube and locating aperture.
Move cutting handle central tube downwards to secure
cheese wire.
11. Using a suitable long bladed tool, penetrate the rear window
adhesive approximately 150mm fro m the top of one rear pillar.
Page 2207 of 2490
12. Pass free end of cheese wire through penetration and install
second cutting handle.
13. WARNING: When removing the rear window glass,
personal protection must be worn. Failure to follow this
instruction may result in personal injury.
• CAUTIONS:
Make sure the ch eese wire cannot contact the paintwork
while the the rear window glass ad hesive is being cut. Failure to
follow this instruction may result in damage to the vehicle.
When cutting, do not allow ch eese wire to contact edge of
window glass as this will crack the window glass.
• NOTE: Apply cutting lubricant to the cheese wire frequently
through out the cutting process.
With assistance and exercising care to avoid damaging the
paintwork, cut around the re ar window glass commencing
upwards and along the top.
14. Install the lifting handles to the windshield glass, and with
assistance carefully remove th e rear window glass from the
vehicle.
Page 2208 of 2490

Installation
15. Remove the lifting handles from the rear window glass.
16. Remove cheese wire cutting tool from the vehicle, separate
handles by moving centre tubes upwards and discard cheese
wire.
1. WARNINGS:
If the rear window glass is being installed at a temperature
of 23°C (73°F) or above make sure the vehicle is not driven for at
least 1 hour after installation.
If the rear window glass is being installed at a temperature
of 11°C (52°F) make sure the vehicl e is not driven for at least 1.5
hours after installation.
If the rear window glass is being installed at a temperature
of 5°C (41°F) make su re the vehicle is not driven for at least 2
hours after installation.
If the rear window glass is being installed at a temperature
below 5°C (41°F) use heat and ma ke sure the rear window glass
adhesive has set before the vehicle is driven.
• NOTE: To aid bonding of a new re ar window glass, make sure at
least 1 mm (0.04 in) of residual adhesive remains on the body
flange.
• NOTE: If the original rear window glass is to be installed remove
the residual adhesive from rear window glass mating surface
using a suitable scraper.
Using the special tool, remove any residual adhe sive from the
body.
2. Remove protective tape from around rear window glass
aperture.