Page 134 of 1807
AC0QL-01
AC-38
- AIR CONDITIONINGCOMPRESSOR AND MAGNETIC CLUTCH
2186 Author: Date:
1997 SUPRA (RM502U)
INSTALLATION
1. INSTALL COMPRESSOR
(a) Install the stud bolt.
Torque: 26 N´m (265 kgf´cm, 19.2 ft´lbf)
(b) Install the compressor with 4 bolts and nut.
Torque: 52 N´m (530 kgf´cm, 38.3 ft´lbf)
(c) Connect the magnetic clutch connector.
(d) Install the engine under cover.
2. CONNECT DISCHARGE AND SUCTION HOSES
Connect the both hoses with 2 bolts.
Torque: 10 N´m (100 kgf´cm, 7 ft´lbf)
NOTICE:
Hose should be connected immediately after the caps have been removed.
HINT:
Lublicate 2 new O-rings with compressor oil and install the hoses.
3. INSTALL POWER STEERING PUMP SET BOLTS
Torque: 58 N´m (590 kgf´cm, 42 ft´lbf)
4. INSTALL DRIVE BELT
(See page AC-17)
5. CONNECT NEGATIVE (-) TERMINAL CABLE TO BATTERY
6. EVACUATE AIR IN REFRIGERATION SYSTEM AND CHARGE EITH REFRIGERANT
Specified amount: 700 ± 50 g (24.96 ± 1.76 oz.)
7. INSPECT FOR LEAKAGE OF REFRIGERANT
Using a gas leak detecter, check for leakage of refrigerant.
If there is leakage, check the tightening torque at the joints.
8. INSPECT A/C OPERATION
Page 306 of 1807
BO0RA-01
H01986
Steering Column Cover
Combination Switch
No.2 Cover
No.3 Cover
Steering Wheel
Heater to Register No.2 DuctSteering Wheel Pad
Front Pillar Garnish RH
Assist Grip Finish Lower
LH Panel
Finish PanelFront Door Scuff
Inside Plate RH
Foot RestParking Brake Lever
Ash Receptacle Box
Console Upper Panel
Front Door Scuff
Inside Plate LH
Parking Brake
Hole CoverConsole Box
Console Box Mounting No.4 Bracket
GG
C
C
JI
I
I
II BO-50
- BODYINSTRUMENT PANEL
2130 Author: Date:
1997 SUPRA (RM502U)
INSTRUMENT PANEL
COMPONENTS
Page 307 of 1807
N19395
Instrument Panel Side No.3 Bracket
Instrument Panel
Reinforcement
AAAA
A N
LL
LLL A
Instrument Panel No.1 Brace
Steering
ColumnFinish Panel Mounting
No.5 Bracket
Instrument Panel Lower Mounting
No.1 Bracket
Instrument Panel
Side Defroster
No.2 Nozzle
Front Passenger
Assembly M
D
FF
FF
F
F
Instrument Panel Mounting
No.1 Bracket Instrument Panel
Lower Mounting
No.1 Bracket
Glove Box LampB
E B
E
Glove Compartment
Door Finish Plate
Instrument Panel
Box Finish Panel Mounting
No.4 Bracket Finish Panel
Mounting
No.3 BracketD
J
CJ
CD
Cluster Finish Panel
JJJJJ
Combination
Meter
Audio Receiver
Assembly
Cluster Finish
Center Panel
Cluster Finish Panel LHComputer Cover
Cluster Finish Panel RH
Key Cylinder Lamp H
J HH
H JF
25 (260, 19)
N´m (kgf´cm, ft´lbf): Specified torque
- BODYINSTRUMENT PANEL
BO-51
2131 Author: Date:
1997 SUPRA (RM502U)
Page 310 of 1807
BO0RB-01
N08458
: 5 Clips
N087123 Clips
N117963 Clips
N08460
BO-54
- BODYINSTRUMENT PANEL
2134 Author: Date:
1997 SUPRA (RM502U)
REMOVAL
1. REMOVE STEERING WHEEL
(See page SR-1 1)
CAUTION:
When storing the wheel pad, keep the upper surface
of the pad facing upward.
Never disassemble the steering wheel pad.
2. REMOVE THESE PARTS:
HINT:
Tape a screwdriver tip before use.
(a) Front pillar garnishes
(b) Assist grip
(c) Foot rest
(d) Front door scuff inside plates
(e) Steering column cover
(f) Console upper panel
(g) Parking brake hole cover
(h) Console box
(i) Finish panel
(j) Finish lower LH panel
(k) Cluster finish panel
Page 312 of 1807
H01987
N08465
N09351
N11635
BO-56
- BODYINSTRUMENT PANEL
2136 Author: Date:
1997 SUPRA (RM502U)
5. REMOVE FRONT PASSENGER AIRBAG ASSEMBLY
(a) Remove the 2 bolts from instrument panel.
Torque: 8.5 N´m (87 kgf´cm, 75 in.´lbf)
(b) Remove the 2 bolts from instrument panel reinforcement.
Torque: 20 N´m (204 kgf´cm, 15 ft´lbf)
(c) Remove the front passenger airbag assembly.
CAUTION:
Do not store the front passenger airbag assembly
with the airbag door facing down.
Never disassemble the front passenger airbag as-
sembly.
NOTICE:
At the time of installation, please refer to the following
items.
Make sure the front passenger airbag assembly is
installed to the specified torque.
Take care that the wirings do not interfere with other
parts and not pinched between other parts.
6. REMOVE THESE PARTS:
(a) Parking brake lever (2 bolts)
Torque: 59 N´m (600 kgf´cm, 43 ft´lbf)
(b) Side defroster No.2 nozzle
(c) Steering column (4 nuts)
Torque: 25 N´m (260 kgf´cm, 19 ft´lbf)
7. REMOVE INSTRUMENT PANEL
(a) Disconnect the connectors.
(b) Remove the nut, screw, 8 bolts and instrument panel.
Torque: 8.8 N´m (90 kgf´cm, 78 ft´lbf)
8. REMOVE INSTRUMENT PANEL REINFORCEMENT
(a) Remove the bolt, 2 nuts and instrument panel No.1 brace.
Torque: 21 N´m (210 kgf´cm, 15 ft´lbf)
(b) Remove the 6 bolts, 4 nuts and instrument panel rein-
forcement.
(c) Remove the bolt, 2 nuts and instrument panel side No.3
bracket.
Page 337 of 1807
BR0GM-02
R09739
R07122
BR-20
- BRAKEBRAKE BOOSTER ASSEMBLY
1820 Author: Date:
1997 SUPRA (RM502U)
REMOVAL
1. REMOVE THESE PARTS
Master cylinder (See page BR-12)
Vacuum hose
Clip, clevis pin and return spring
2. REMOVE PEDAL BRACKET STAY
(a) Remove the steering column assembly (See page
SR-1 1).
(b) Remove the bolt and nut.
(c) Remove the pedal bracket stay.
3. REMOVE BRAKE BOOSTER
(a) Remove the 4 booster installation nuts and clevis.
(b) Remove the booster and gasket.
Page 338 of 1807
BR0GN-03
F03521
SST
Gasket
N00744
SST
- BRAKEBRAKE BOOSTER ASSEMBLY
BR-21
1821 Author: Date:
1997 SUPRA (RM502U)
INSTALLATION
1. INSTALL BRAKE BOOSTER
(a) Install the booster and a new gasket.
(b) Install the clevis to the operating rod.
(c) Install and torque the booster installation nuts.
Torque: 13 N´m (130 kgf´cm, 9 ft´lbf)
(d) Insert the clevis pin into the clevis and brake pedal, and
install the clip to the clevis pin.
(e) Install the pedal return spring.
2. ADJUST LENGTH OF BOOSTER PUSH ROD
(a) Install the gasket on the master cylinder.
(b) Set the SST on the gasket, and lower the pin until its tip
slightly touches the piston.
SST 09737-00010
(c) Turn the SST upside down, and set it on the booster.
SST 09737-00010
(d) Measure the clearance between the booster push rod
and pin head (SST).
Clearance: 0 mm (0 in.)
(e) Adjust the booster push rod length until the push rod light-
ly touches the pin head.
HINT:
When adjusting the push rod, depress the brake pedal enough
so that the push rod sticks out.
3. INSTALL PEDAL BRACKET STAY
(a) Install the pedal bracket stay.
(b) Install the bolt and nut.
(c) Install the steering column assembly (See page
SR-21).
4. INSTALL THESE PARTS
Vacuum hose
Master cylinder (See page BR-17)
5. FILL BRAKE RESERVOIR WITH BRAKE FLUID AND
BLEED BRAKE SYSTEM (See page BR-5)
6. CHECK FOR FLUID LEAKAGE
7. CHECK AND ADJUST BRAKE PEDAL
(See page BR-7)
8. DO OPERATIONAL CHECK (See page BR-18)
Page 366 of 1807
BR0HY-01
R07259
R07261
BR-80
- BRAKEFRONT SPEED SENSOR
1880 Author: Date:
1997 SUPRA (RM502U)
REMOVAL
1. DISCONNECT CONNECTOR
(a) Remove the front fender splash shield.
(b) Disconnect the speed sensor connector.
2. REMOVE SPEED SENSOR
(a) Remove the 3 clamp bolts holding the sensor harness to
the body and upper suspension arm.
Torque: 5.4 N´m (55 kgf´cm, 48 in.´lbf)
(b) Remove the speed sensor from the steering knuckle.
Torque: 7.8 N´m (80 kgf´cm, 69 in.´lbf)
(c) Remove the O-ring from the speed sensor.
