1997 SSANGYONG KORANDO manual transmission

SSANGYONG MY2002
5B-10 MANUAL TRANSMISSION
TRANSMISSION ASSEMBLY
YAD5B270
1 Clutch Housing
2 Oil Filler Plug.......................................... 25 N•m
3 Transmission Assembly
4 Back-up Switch
5 Washer
6 Bolt..................................................... 77-87 Nm
7 Oil Drain Plug.......................................... 25 Nm
8 Bolt..................................................... 81-89 Nm
9 Washer
10 Front Propeller Shaft
11 Transfer Case Assembly12 Speedometer Cable
13 Rear Propeller Shaft
14 Washer
15 Bolt..................................................... 70-80 Nm
16 Cross Member
17 Washer
18 Bolt..................................................... 21-35 Nm
19 Washer
20 Bolt..................................................... 62-93 Nm
21 Breather Hose

MANUAL TRANSMISSION 5B-11
SSANGYONG MY2002
YAD5B460
TRANSMISSION ASSEMBLY DISASSEMBLED VIEW

SSANGYONG MY2002
5B-12 MANUAL TRANSMISSION
1 Remote Shift
2 Shift Lever
3 Shift Inner Boot
4 Lining Shift Socket
5 Control Housing Arm Insulator
6 Control Housing Arm
7 Bushing
8 Shift Rod Link
9 Washer
10 Clip
11 Shift Rod Pin
12 Cover Assembly
13 Shift Tower Cover
14 Bolt
15 Bleeder Hose Barb
16 Control Shift Spring
17 Offset Control Lever
18 Retainer Ring
19 Pin
20 Shift Rail
21 Groove Pin
22 Pin and Clip
23 Joint Assembly
24 Joint Housing
25 Bushing
26 Bolt
27 Bolt
28 O-ring
29 Shaft Rail
30 Case Cover
31 Cap Plug
32 Insert
33 Selecter Plate
34 Selecter Arm
35 Inlockter Plate
36 Selecter Arm Pin
37 Selecter Plate
38 Insert
39 Shift Fork
40 Output Shaft
41 Retainer Ring
42 Washer
43 Inner Corn
44 Outer-Race
45 1-2nd Blocking-Ring
46 Output Shaft Assembly
47 Insert
48 Ball
49 Spring
50 Reverse Sliding Gear
51 1-2nd Blocking-Ring
52 Outer Corn Race
53 Inner Corn
54 Sleeve Bearing
55 Sleeve
56 Needle Bearing
57 1st Speed Driven Gear58 Bearing Corn
59 Bearing Cup
60 Thrust Bearing
61 Thrust Race
62 Blocking-Ring
63 Spring
64 Insert
65 Synchronizer Sleeve
66 Spring
67 Blocking-Ring
68 Synchronizer
69 3rd Speed Gear
70 Needle Bearing
71 Spacer
72 Snap Ring
73 Washer
74 2nd Speed Gear
75 Needle Bearing
76 Spacer
77 Synchronizer Sleeve
78 Bearing
79 O-Ring
80 Bearing
81 Corn Bearing
82 Shaft Gear
83 Counter Shaft Gear
84 Corn Bearing
85 Roll Pin
86 Shift 5th Fork
87 Insert
88 Shift Rail
89 Reverse Fork
90 Spring
91 Retainer Ring
92 Shift Lever
93 5th Speed Driven Gear
94 Snap Ring
95 Bearing Cap
96 Shim
97 Rear Retainer
98 Bolt
99 5th Speed Driven Gear
100 Blocking 5th-Ring
101 Hub Bearing
102 Insert
103 Sleeve
104 Spring
105 Spring
106 Synchronizer
107 5th Synchronizer Retainer
108 Snap Ring
109 Oil Ring Funnel
110 Roll Pin
111 Reverse Idler Shaft
112 Reverse Idler Gear
113 O-Ring
114 Cross member Mounting Hole

MANUAL TRANSMISSION 5B-13
SSANGYONG MY2002
115 Bolt
116 Spacer Seal and O-ring
117 Pivot Pin
118 Back-up Switch
119 Transmission Case
120 Filler/Drain Plug
121 Plug
122 Bolt123 Input Bearing Retainer
124 Oil Seal
125 Shim
126 Bearing Cap
127 Bearing Corn
128 Input Drive Shaft
129 Roller Bearing

SSANGYONG MY2002
5B-14 MANUAL TRANSMISSION
ON-VEHICLE SERVICE
SEMI-REMOTE KIT
Removal Procedure
1. Remove the control housing arm insulator from the
semi-remote kit.
YAD5B120
YAD5B140
YAD5B130
2. Remove two snap rings and two screws using the
snap ring plier.
Notice: Do not reuse the damaged snap ring.
3. Disconnect the shift rod pin using the punch.
MAINTENANCE AND REPAIR

MANUAL TRANSMISSION 5B-15
SSANGYONG MY2002
6. Push down the socket lining’s wing from the
control housing arm and disconnect the socket
lining and shift lever from the semi-remote kit.
YAD5B160
YAD5B170
YAD5B180
7. Remove the control housing arm by rotating the
clip pin.
8. Remove the retainer-ring from the U-joint assembly
using the snap ring plier.
YAD5B150
4. Remove the shift rod link from the semi-remote
kit.
5. Remove four metal bushing from the shift rod.

SSANGYONG MY2002
5B-16 MANUAL TRANSMISSION
11. Remove the shift rail from the cover assembly
using the punch.
12. Pull out the shift rail from the cover assembly.
13. Inspect and clean all of the disassembled parts
and replace as needed.
YAD5B200
YAD5B210
YAD5B220
Installation Procedure
1. Insert the shift rail to the cover.
2. Pull the shift rail to the offset lever using the punch
and assemble them.
YAD5B190
9. Remove the pin from the U-joint assembly using
the punch.
10. Remove the U-joint assembly from the cover
assembly.

MANUAL TRANSMISSION 5B-17
SSANGYONG MY2002
4. Push down the shift lever and the lining shift socket
from the control housing arm.
YAD5B160
YAD5B170
YAD5B240
5. Insert the clip pin to fix the cover assembly and
the control housing arm.
6. Insert the metal bushing to the shift rod.
YAD5B230
3. Insert the rail to U-joint assembly and assemble
the retainer ring using the snap ring plier.