1997 SSANGYONG KORANDO battery

M162 ENGINE CONTROLS 1F1 -- 77
D AEW OO M Y_2000
STOP LAMP SWITCH
KAB1F320
Failure
CodeDescriptionTrouble AreaMaintenance Hint
135Stop lamp switch failure
When malfunction of stop
lamp switch – implausible
condition of stop lamp signal
input
DMonitoring the actual operational
status and vehicle speed signal
through scan tool
DInspection the Engine Control Module
(ECM) pin 49 about short circuit or
open with bad contact
DInspection the contact condition of
stop lamp switch
DInspection the ECM
Circuit Description
The stop lamp switch is normally opened. When the ignition switch ON and brake ON, the battery voltage is supplied to
the ECM. A scan tool should display ON when brake pedal is depressed and should read OFF with brake pedal rele-
ased.

1F1 -- 78 M162 ENGINE CONTROLS
D AEW OO M Y_2000
ENGINE RPM
KAB1F330
Failure
CodeDescriptionTrouble AreaMaintenance Hint
32
Engine rpm output
circuit short circuit to
battery
When short circuit to battery
DMonitoring the actual rpm in cluster
DInspection the Engine Control Module
(ECM) pin 60 about short circuit or
open
33
Engine rpm output
circuit short circuit to
ground or openWhen short circuit to ground
or open
open
DInspection the cluster panel board
circuit
DInspection the ECM

1F1 -- 80 M162 ENGINE CONTROLS
D AEW OO M Y_2000
OXYGEN SENSOR
YAA1F650
The oxygen sensor is unique among the engine control sensors because is acts like a battery and is able to generate
its own low voltage signal. It is located the exhaust system and monitors the amount of oxygen in the exhaust stream
and provides feedback to the Engine Control Module (ECM).
The electrically heated oxygen sensor warms up quickly and remains hot, even at idle when the exhaust manifold may
cool down.
The ECM applies a reference voltage of 450 mv to the
oxygen sensor, the ECM compares this reference volt-
age with the voltage generated by oxygen sensor. The
amount of voltage the oxygen sensor generates is pro-
portionate to the difference between the amount of oxy-
gen in the outside air and the exhaust gases. The
atmosphere contains about 21% oxygen. The exhaust
from a rich air/fuel ratio contains almost no oxygen. With
a large difference between the amounts of oxygen con-
taining the two surface, the sensor generates less volt-
age. When the exhaust gas is rich (below 14.7:1), the
voltage output is high, above 450 mv. When the exhaust
gas is lean (above 14.7:1 air/fuel ratio), the sensor ’s
voltage output is low, below 450 mv.
The ECM uses oxygen sensor information for:
DOpen loop / closed loop criteria
DIdeal air / fuel ratio
YAA1F660

1F1 -- 82 M162 ENGINE CONTROLS
D AEW OO M Y_2000
KAB1F340
Failure
CodeDescriptionTrouble AreaMaintenance Hint
80Oxygen sensor high
voltage
When recognition the output
that more than nominal
threshold, malfunction of
sensing voltage.
89Oxygen sensor low
voltage
When recognition the output
that more than nominal
threshold, malfunction of
sensing voltage.DMonitoring the actual output signal
through scan tool
DInspection the ECM pin 16, 17 about
htiitithbdtt
82Oxygen sensor no
activity detectedWhen recognition the output
that not active the sensor etc.short circuit or open with bad contact
DInspection the oxygen sensor
DInspectiontheECM
83
Oxygen sensor not lean
after overrun fuel
shut -- offWhen recognition the output
that no lean signal after
overrun fuel shut -- offDInspectiontheECM
84Oxygen sensor slow
responseWhen slow response of
sensor signal
85Oxygen sensor heater
failureWhen recognition the heating
circuitDMonitoring the heating status through
scantool
86Oxygen sensor heater
short circuit to battery
When recognition the heating
currents that more or less
than set values (less than 0.2
Aormorethan2A)scantool
DInspection the ECM pin 9 about short
circuit or open with bad contact
DInspection the heating power source
DInspectiontheheatingcircuitof
87
Oxygen sensor heater
short circuit to ground or
openWhen recognition the heating
voltages than less than set
values (less than 2 v)DInspectiontheheating circuitof
oxygen sensor
DInspection the ECM

M162 ENGINE CONTROLS 1F1 -- 89
D AEW OO M Y_2000
Failure
CodeDescriptionTrouble AreaMaintenance Hint
29
CAN communication
failure: ID 200h not
plausibleWhen CAN signal message
missing or implausibility for
ABS/ABD unit or not
initialized conditionDInspection the ABS/ABD unit with
CAN connection
DInspection the ECM pin 38, 37 about
short circuit or open with bad contact
DInspection the ECM
30
CAN communication
failure: ID 208h not
plausibleWhen CAN signal message
missing or implausibility for
ABS/ABD unit or not
initialized conditionDInspection the ABS/ABD unit with
CAN connection
DInspection the ECM pin 38, 37 about
short circuit or open with bad contact
DInspection the ECM
31
CAN communication
failure: communication
initialization failure
When CAN signal message
missing or implausibility for
each unit (ABS, ASR, TCM,
TOD etc.) or not initialized
conditionDInspection the each control unit with
CAN connection
DInspection the ECM pin 38, 37 about
short circuit or open with bad contact
DInspection the ECM
59
CAN communication
failure: MSR data
transmission not
plausibleWhen CAN signal message
missing or implausibility for
MSR unit or not initialized
condition
DInspection the MSR unit with CAN
connection
DInspection the Engine Control Module
(ECM) pin 38, 37 about short circuit or
open with bad contact
DInspection the ECM
60
CAN communication
failure: ASR data
transmission not
plausibleWhen CAN signal message
missing or implausibility for
ASR unit or not initialized
condition
DInspection the ASR unit with CAN
connection
DInspection the Engine Control Module
(ECM) pin 38, 37 about short circuit or
open with bad contact
DInspection the ECM
Circuit Description
The provision for communicating with the ECM is the Data Link Connector (DLC). It is located in the instrument panel
fuse block. The DLC is used to connect the scan tool. Battery power and ground is supplied for the scan tool through
the DLC. CAN line is used to communicate with the other module such as the Transmission Control Module (TCM) and
Transfer Case Control Unit (TCCU).
Keyword 2000 Serial Data Communications
Each bit of information can have one of two lengths: long or short. This allows vehicle wiring to be reduced by transmit-
ting and receiving multiple signals over a singles wire. The message carried on KWP 2000 data streams are also priori-
tized. If two messages attempt to establish communications on the data line at the same time, only the message with
higher prioritywill must wait.

M162 ENGINE CONTROLS 1F1 -- 95
D AEW OO M Y_2000
MAINTENANCE AND REPAIR
KAA1F430
ON VEHICLE SERVICE
DISCHARGING THE PRESSURE IN
FUEL SYSTEM
Removal and Installation Procedure
1. Remove the fuel pressure test connector.
Installation Notice
Tightening Torque
25 NSm (18 lb-ft)
KAA1F440
2. Remove the fuel pressure in fuel system by pressing
the service valve with a clean, pointy tool.
Notice:Place a cloth so that the fuel doesn’t stain
around.
3. Installation should follow the removal procedure in
the reverse order.
YAA1F170
FUEL PUMP
Tools Required
661 589 00 46 00 Fuel Tank Cap Wrench
Removal and Installation Procedure
Caution: The fuel system is under pressure. To
avoid fuel spillage and the risk of personal injury or
fire, it is necessary to relieve the fuel system pres -
sure before disconnecting the fuel lines.
1. Relieve the fuel system pressure. Refer to “Discharg-
ing the Pressure in Fuel System” in this section.
2. Disconnect the negative battery cable.
3. Put aside the floor carpet to remove the fuel pump ac-
cess cover.
4. Remove the fuel pump access cover.
5. Remove the fuel pump wiring connectors.
6. Disconnect the fuel supply and return pipes.
7. Remove the fuel pump locking cap band.

1F1 -- 96 M162 ENGINE CONTROLS
D AEW OO M Y_2000
YAA1F550
8. Using the fuel tank cap wrench 661 589 00 46 00,
remove the locking cap.
9. Remove the pump from the fuel tank.
Notice:Check the condition of the seal and replace if
necessary. Drain the fuel before removing the pump.
10. Perform an operational check of the fuel pump.
11. Installation should follow the removal procedure in
the reverse order.
YAA1F190
FUEL FILTER
Removal and Installation Procedure
1. Disconnect the negative battery cable.
Caution: The fuel system is under pressure. To
avoid fuel spillage and the risk of personal injury or
fire, it is necessary to relieve the fuel system pres -
sure before disconnecting the fuel lines.
2. Relieve the fuel system pressure. Refer to “Dis-
charging the Pressure in Fuel System” in this sec-
tion.
3. Disconnect the fuel lines from the fuel filter.
Installation Notice
Tightening Torque
28 NSm (21 lb-ft)
4. Remove the fuel filter mounting bracket bolt .
Installation Notice
Tightening Torque
6NSm (53 lb-in)
Notice:Place the fuel pump pad. There may be a corro-
sion due to the contact between the fuel filter and the
bracket.
5. Remove the fuel filter.
6. Install the fuel filter.
7. Perform a leak test of the fuel filter.
8. Installation should follow the removal procedure in
the reverse order.

M162 ENGINE CONTROLS 1F1 -- 97
D AEW OO M Y_2000
KAA1F370
FUEL TANK
Removal and Installation Procedure
Caution: The fuel system is under pressure. To
avoid fuel spillage and the risk of personal injury or
fire, it is necessary to relieve the fuel system pres -
sure before disconnecting the fuel lines.
1. Relieve the fuel pressure. Refer to “Discharging the
Pressure in Fuel System” in this section.
2. Disconnect the negative battery cable.
3. Drain the fuel tank.
4. Put aside the floor carpet to remove the fuel pump
access cover.
5. Remove the fuel pump access cover.
YAA1F170
6. Disconnect the return line.
7. Disconnect the supply line.
8. Disconnect the fuel tank-to-canister hose from the
fuel tank.
9. Disconnect the fuel pump wiring connector.
KAB1F370
10. Disconnect the fuel filler hose and air vent hose from
the fuel tank.
11. Support the fuel tank.
12. Remove the fuel tank retaining nuts.
Installation Notice
Tightening Torque
38 NSm (28 lb-ft)
13. Carefully lower the fuel tank.