1997 SSANGYONG KORANDO ignition

Description and Operation.................................. 9D-2
Windshield Wiper System................................... 9D-2
Windshield Washer System................................ 9D-2
Components Locator ........................................... 9D-3
Lighting System................................................. 9D-3
Repair Instructions............................................... 9D-4
On-Vehice Service Unit Repair............................... 9D-4
Windshield Wiper Arm........................................ 9D-4
Windshield Wiper Motor...................................... 9D-4
Windshield Wiper Blade..................................... 9D-5
Windshield Washer Reservoir............................. 9D-5
SECTION 9D
WIPER, WASHER SYSTEMS
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a
tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable
will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless
otherwise noted.
TABLE OF CONTENTS
Windshield Washer Pump................................... 9D-6
Windshield Washer Nozzles................................ 9D-6
Windshield Washer Hoses.................................. 9D-6
Rear Wiper Arm.................................................. 9D-6
Rear Wiper Motor................................................ 9D-7
Rear Washer Reservoir....................................... 9D-7
Specifications...................................................... 9D-8
Fastener Tightening Specifications...................... 9D-8
Schematic and Routing Diagrams...................... 9D-9
Windshield Wipers System................................. 9D-9

SECTION 9E
INSTRUMENTATION, DRIVER INFORMATION
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a
tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable
will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless
otherwise noted.
TABLE OF CONTENTS
Description and Operation.................................. 9E-2
Cigar Lighter....................................................... 9E-2
Ashtray.............................................................. 9E-2
Instrument Panel Vents....................................... 9E-2
Glove Box.......................................................... 9E-2
Digital Clock....................................................... 9E-2
Instrument Cluster.............................................. 9E-2
Speedometer and Tachometer............................ 9E-2
Trip Odometer.................................................... 9E-2
Fuel Gauge......................................................... 9E-2
Temperature Gauge............................................ 9E-2
Instrument Cluster Indicator Lamps..................... 9E-2
Chime Module.................................................... 9E-2
Components Locator ........................................... 9E-3
Instrumentation/Driver Information....................... 9E-3
Diagnostic Information and Procedure.............. 9E-5
Cigar Lighter....................................................... 9E-5
Disital Clock....................................................... 9E-5
Speedo Meter..................................................... 9E-6
Fuel Gauge......................................................... 9E-7
Temperature Gauge............................................ 9E-8
Instrument Cluster Indicator Lamps..................... 9E-9
Repair Instructions............................................. 9E-10
On-Vehice Service Unit Repair............................. 9E-10
Center Tray....................................................... 9E-10
Center Facia..................................................... 9E-10
Ashtray............................................................ 9E-10
Cigar Lighter..................................................... 9E-11Cup Holder....................................................... 9E-11
Instrument Panel Vent....................................... 9E-11
Glove Box........................................................ 9E-12
Chime Module.................................................. 9E-12
Hood Latch Release Handle.............................. 9E-12
Instrument Lower Cover.................................... 9E-13
Instrument Cluster Trim Panel........................... 9E-13
Instrument Cluster............................................ 9E-13
Speedometer/Odometer/Trip Odometer/
Tachometer................................................... 9E-14
Fuel Gauge....................................................... 9E-14
Temperature Gauge .......................................... 9E-15
Digital Clock..................................................... 9E-15
Instrument Cluster Indicator Lamps................... 9E-15
Instrument Panel............................................... 9E-16
Specifications.................................................... 9E-18
Bulb Usage Chart............................................. 9E-18
Schematic and Routing Diagram..................... 9E-19
Instrument Panel Illumination............................ 9E-19
Cluster (VSS, Meter & Gauge): Diesel.................9E-20
Cluster (VSS, Meter & Gauge): Gasoline............ 9E-21
Warning Lamp, TCS Indicator........................... 9E-22
Indicator........................................................... 9E-23
Warning Lamp.................................................. 9E-24
Digital Clock, Warning Cluster Illumination......... 9E-25
Selector Lever Position Lamp............................ 9E-26

SSANGYONG MY2002
9E-2 INSTRUMENTATION, DRIVER INFORMATION
DESCRIPTION AND OPERATION
CIGAR LIGHTER
The cigar lighter is located in the front portion of the
floor console. To use the lighter, push it in completely.
When the lighter is hot, it will release itsef from contact
with the heating element. The lighter and the heating
element can be damaged if the lighter does not fully
release itsef from the heating element.
ASHTRAY
The ashtray is located in the console. To access the
ashtray, pullit out of the ashtray housing. The ashtray
lamp will go on when the parking lamps or headlamps
are turned on.
INSTRUMENT PANEL VENTS
The center and the side vents in the instrument panel
can be adjusted up and down and from side to side.
The side vents can also be aimed toward the side
windows to defog them.
GLOVE BOX
The glove box can be opened by pulling upon the latch
handle.
DIGITAL CLOCK
The digital clock is located in the instrument cluster.
INSTRUMENT CLUSTER
The instrument cluster is located above the steering
column and in the instrument cluster trim panel. The
instrument cluster contains the instruments that
provide the driver with vehicle performance information.
The instrument cluster contains a speedometer, a
tachometer, an odometer, a trip odometer, a
temperature gauge, a fuel gauge, and several indicator
lamps. For replacement of the indicator lamp bulbs
contained in the instrument cluster, refer to “Instrument
Cluster Indicator Lamps Specifications” in the section.
SPEEDOMETER AND
TACHOMETER
The speedometer measures the speed of the vehicle
in km/h (with mph) or mph (with km/h). It consists of
an instrument cluster gauge connected to the vehicle
speed sensor on the transaxle output shaft. The
tachometer measures the engine’s speed in terms of
thousands of revolutions per minute. It consists of an
instrument cluster gauge connected to a sending unit
in the engine con-trol module. Do not operate the
engine in the red zone. Engine damage may occur.
TRIP ODOMETER
The trip odometer measures the distance the vehicle
has traveled since it was last reset. It consists of an
instrument cluster gauge connected to the sending unit
on the tasnsaxle output shaft. The trip oddometer can
be record the distance traveled from any starting point.
FUEL GAUGE
The fuel gauge consists of an instrument cluster gauge
connected to a sending unit in the fuel tank. The fuel
gauge indicates the quantity of fuel in the tank only
when the ignition is turned to ON or ACC. When the
ignition is turned to LOCK or START, the pointer may
come to rest at any position.
TEMPERATURE GAUGE
The temperature gauge consists of an instrument
cluster gauge connected to a temperature sensor that
is in con-tact with the circulating engine coolant. The
temperature gauge indicates the temperature of the
coolant. Prolonged driving or idling in very hot weather
may cause the pointer to move beyond the center of
the gauge. The engine is overheating if the pointer
moves into the red zone at the upper limit of the gauge.
INSTRUMENT CLUSTER
INDICATOR LAMPS
The instrument cluster contains indicator lamps that
indicatethe functioning of certain systems or the
existenceof potential problems with the operation of
the vehicle. The indicator lamps are replaceable. For
replacement of the indicator lamps contained in the
instrument cluster, refer to “instrument cluster indicator
lamps specifications” in this section.
CHIME MODULE
The chime module will sound to bring attention to one
or more of the following conditions:
The lights are on and the ignition not in ACC, ON,
or START.
The ignition key is in the ignition switch when the
driver’s side door is open.
The seat belt is unbuckled when the ignition is in
ACC, ON, or START.
Voltage is supplied at all times through the fuse block
to power the chime module.

INSTRUMENTATION, DRIVER INFORMATION 9E-5
SSANGYONG MY2002
DIAGNOSTIC INFORMATION AND PROCEDURE
CIGAR LIGHTER
Cigar lighter inoperative
Step
1
2
3
4
5
6
7
8
9Action
Check fuse F15.
Is the fuse blown?
1. Check for a short circuit and repair if necessary.
2. Replace the fuse.
Is the repair complete?
1. Turn the ignition key to the ACC position.
2. Use a voltmeter to check for voltage at fuse Ef20.
Does the battery voltage available at the fuse Ef20
match the value specified?
Repair the open power supply circuit for fuse Ef20.
Is the repair complete?
1. Remove the electrical connector from the back of
the cigar lighter.
2. Turn the ignition key to the ACC position.
3. Use a voltmeter to check the voltage at the WHT/
DK BLU wire.
Does the battery voltage available at the WHT/DK
BLU wire match the value specified?
Repair the open circuit between the fuse Ef20 and the
cigar lighter.
Is the repair complete?
With the ignition key still in the ACC position, Con-
nect the voltmeter between the WHT/DK BLU and the
BLK wires at the cigar lighter conector.
Does the battery voltage match the value specified?
Repair the open ground circuit.
Is the repair complete?
Replace the cigar lighter.
Is the repair complete?Yes
Go to Step 2
System OK
Go to Step 5
System OK
Go to Step 7
System OK
Go to Step 9
System OK
System OKNo
Go to Step 3
-
Go to Step 4
-
Go to Step 6
-
Go to Step 8
-
- Value(s)
-
-
11 - 14 v
-
11 - 14 v
-
11 - 14 v
-
-
DISITAL CLOCK
Digital Clock Inoperative
Step
1
2
3Action
Is either of the fuses Ef10 and F4 blown?
1. Check for a short circuit and repair if necessary.
2. Replace the blown fuses.
Is the repair complete?
1. Turn the ignition ON.
2. Use a voltmeter to check battery voltage available
at fuses F4.
Does the voltmeter indicate the value specified?Yes
Go to Step 2
System OK
Go to Step 5No
Go to Step 3
-
Go to Step 4 Value(s)
-
-
11 - 14 v

SSANGYONG MY2002
9E-6 INSTRUMENTATION, DRIVER INFORMATION
Digital Clock Inoperative (Cont’d)
Step
1
2
3
4
5
6
7
8Action
Repair the open power supply circuit for the fuse.
Is the repair complete?
1. Turn the ignition ON.
2. Use a voltmeter to check the battery voltage
available at the clock connector terminal D1.
Does the voltmeter indicate the value specified?
Repair the open circuit between the clock connector
terminal D1 and the fuse F4.
Is the repair complete?
Turn the ignition ON.
Is battery voltage available at the clock connector
terminal C13?
Repair the open circuit between the clock connector
terminal C13 and the fuse F4.
Is the repair complete?
Check continuity between the clock connector
terminal C13 and ground.
Does the multimeter indicate the value specified?
Replace the clock.
Is the repair complete?
Repair the open ground circuit between the clock
connector terminal C13 and the ground G201.
Is the repair complete?Yes
System OK
Go to Step 7
System Ok
Go to Step 9
System OK
Go to Step 10
System OK
System OKNo
−
Go to Step 6
-
Go to Step 8
-
Go to Step 11
-
- Value(s)
−
11 - 14 v
-
-
-
0 Ω
-
-
SPEEDO METER
Speedometer Is Inoperative
Step
1
2
5
6
7
8Action
Check fuse F28, and F30.
Is fuse F28 and F30 blown?
1. Check for a short circuit and repair if necessary.
2. Replace the fuse F28, and F30.
Is the repair complete?
1. Turn the ignition ON.
2. Check the voltage at fuse F28 and F30.
Is the voltage equal to the specified value?
1. connect a scan tool.
2. Check for engine control diagnostic trouble codes
(DTCs).
Is a vehicle speed sensor DTC set?
1. Remove the instrument cluster.
2. Turn the ignition ON.
3. Check the voltage at instrument cluster connector
terminal A1.
Is the voltage equal to the specified value?
Repair the open circuit between fuse F30 and the
instrument cluster.
Is the repair complete?Yes
Go to Step 7
System OK
Go to Step 5
Go to Section
2F, Engine
Controls
Go to Step 8
System OKNo
Go to Step 3
-
Go to Step 4
Go to Step 6
Go to Step 7
- Value(s)
-
-
11 - 14 v
-
11 - 14 v
-

INSTRUMENTATION, DRIVER INFORMATION 9E-7
SSANGYONG MY2002
FUEL GAUGE
Fuel Gauge Inoperative
Step
1
2
3
4
5
6
7
8Action
Turn the ignition ON.
Does the fuel gauge always indicate a full fuel tank
with the ignition ON?
Disconnect the fuel tank sending unit.
Does the fuel gauge change to empty?
Replace the fuel tank sending unit.
Is the repair complete?
Check the wiring harness for a short to ground
between the fuel tank sending unit and the fuel
gauge.
Is there a short to ground?
Repair the short to ground.
Is the repair complete?
Replace the fuel gauge.
Is the repair complete?
1. Disconnect the fuel tank sending unit electrical
connector.
2. Turn the Ignition ON.
3. Check the voltage at the fuel tank sending unit
connector C303 terminal 1.
Does the boltmeter indicate the specified value?
Repair the open circuit between the fuel gauge and
the fuel tank sending unit.
Is the repair complete?Yes
Go to Step 2
Go to Step 3
System OK
Go to Step 5
System OK
System OK
Go to Step 9
System OKNo
Go to Step 7
Go to Step 4
-
Go to Step 6
-
-
-
- Value(s)
-
-
-
-
-
-
11 - 14 v
-
Speedometer Is Inoperative (Cont’d)
Step
8
9
10
11
12Action
Use an ohmmeter to check the resistance between
ground and instrument cluster connector terminal B3.
Does the ohmmeter indicate the specified value?
Repair the open circuit between ground and instru-
ment cluster connector terminal B3.
Is the repair complete?
Use an ohmmeter to check continuity of the DK GRN/
WHT wire between the vehicle speed sensor terminal
1 and instrument cluster connector terminal C10.
Does the ohmmeter indicate the specified value?
Repair the open circuit between the vehicle speed
sensor and the instrument cluster.
Is the repair complete?
Replace the speedometer.
Is the repair complete?Yes
Go to Step 10
System OK
Go to Step 12
System OK
System OKNo
Go to Step 9
-
Go to Step 11
-
- Value(s)
0 Ω
-
0 Ω
-
-

SSANGYONG MY2002
9E-8 INSTRUMENTATION, DRIVER INFORMATION
TEMPERATURE GAUGE
Temperature Gauge Inoperative, Other Gauges OK
Step
1
2
3
4
5
6
7
8
9Action
Allow the engine to cool to room temperature.
With the ignition ON, does the temperature gauge
always read at the high end of the scale?
Disconnect the coolant temperature sensor electrical
connector.
Does the termperature gauge indicator drop to the
low end of the scale?
Replace the coolant temperature sensor.
Is the repair complete?
Check for a short to ground between the coolant
temperature sensor and the temperature gauge.
Is there a short to ground?
Repair the short to ground.
Is the repair complete?
Replace the temperature gauge.
Is the repair complete?
1. Disconnect the coolant temperature sensor.
2. Turn the ignition ON.
3. Check the voltage at the coolant temperature
sensor connector.
Does the the voltage equal the value specified?
Check for an open circuit between the coolant tem-
perature sensor and the temperature gauge.
Is the repair complete?
Repair the open circuit between the coolant tempera-
ture sensor and the temperature gauge.
Is the repair complete?Yes
Go to Step 7
Go to Step 3
System OK
Go to Step 5
System OK
System OK
Go to Step 10
Go to Step 8
System OKNo
Go to Step 2
Go to Step 4
-
Go to Step 6
-
-
Go to Step 8
Go to Step 6
- Value(s)
-
-
-
-
-
-
11 - 14 v
-
-
Fuel Gauge Inoperative (Cont’d)
Step
1
2
3Action
Check continuity between the fuel tank sending unit
connector C303 terminal 3, and groun.
Does the multimeter indicate the specified value?
Repair the open circuit or poor ground connection.
Is the repair complete?
1. With the fuel tank sending unit electrical connector
C303 disconnected, attach a jumper between
ground and C303 terminal 1.
2. Turn the ignition ON.
Does the fuel gauge move to full?Yes
Go to Step 11
System OK
Go to Step 3No
Go to Step 10
-
Go to Step 6 Value(s)
0 Ω
-
-

INSTRUMENTATION, DRIVER INFORMATION 9E-9
SSANGYONG MY2002
INSTRUMENT CLUSTER INDICATOR LAMPS
Instrument Cluster Indicator Lamps Do Not Operate
Step
1
2
3
4
5
6
7
8
9Action
Is fuse F30 blown?
1. Check for a short circuit and repair if necessary.
2. Replace the blown fuse.
Is the relpair complete?
1. Turn the ignition ON.
2. Check the votage at fuse F30.
Does the battery voltage match the value specified?
Repair the open power supply circuit to fuse F30.
Is the repair complete?
1. Remove the instrument cluster.
2. Disconnect the instrument cluster connectors A1.
3. Turn the ignition ON.
Does the battery voltage match the value specified?
Repair the open circuit between fuese F30 and the
instrument cluster connectors A1.
Is the repair complete?
Check the instrument cluster warning lamp bulbs.
Are the bulbs OK?
1. Replace any warning lamp bulbs that were
defective.
2. Check the charging system to make sure the
alternator is not overcharging.
3. Repair the charging system if necessary.
Is the repair complete?
Replace the instrument cluster.
Is the repair complete?Yes
Go to Step 2
System OK
Go to Step 5
System OK
Go to Step 7
System OK
Go to Step 9
System OK
System OKNo
Go to Step 3
-
Go to Step 4
-
Go to Step 6
-
Go to Step 8
-
- Value(s)
-
-
11 - 14 v
-
11 - 14 v
-
-
-
-