1997 SSANGYONG KORANDO service

SECTION 7C
MANUAL CONTROL / SEMIAUTO
TEMPERATURE CONTROL HEATING,
VENTILATION AND AIR CONDITIONING
SYSTEM
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when
a tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this
cable will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK
unless other-wise noted.
TABLE OF CONTENTS
Specifications.......................................................7C-2
Refrigerant..........................................................7C-2
Evaporator Unit....................................................7C-2
Blower Unit..........................................................7C-2
Compressor.........................................................7C-2
Condenser...........................................................7C-2
Receiver Drier......................................................7C-2
Pressure Switch...................................................7C-3
Air Filter...............................................................7C-3
Heater Unit..........................................................7C-3
Fastener Tightening Specifications.......................7C-3
Diagnosis..............................................................7C-4
Defectives in Fan Motor Circuit.............................7C-5
Defectives in Compressor Circuit.........................7C-6
Diagnosis Using the Manifold Gauge...................7C-7Component Locator.............................................7C-9
Ventilation............................................................7C-9
Heater System ................................................... 7C-11
Air Conditioner System...................................... 7C-12
Diesel Engine .................................................... 7C-12
Gasoline Engine................................................ 7C-13
Maintenance and Repair................................... 7C-14
Refrigerant Charging .......................................... 7C-14
Compressor Oil Replacement............................ 7C-18
Repair Instructions.............................................. 7C-19
On-Vehicle Service............................................... 7C-19
Condener.......................................................... 7C-19
Receiver Drier.................................................... 7C-21
Air - Conditioner Compressor............................. 7C-23
Heater and Air Conditioner Control Box.............. 7C-24
Air Filter............................................................. 7C-25

MANUAL & SEMIAUTO-HVAC 7C-19
SSANGYONG MY2002
KAA7C200
1 Condenser
2 Bolt................................ 4 - 6 Nm (35 - 53 lb-in)
3 Condenser Fan4 Sub Fan (Gasoline Engine)
5 Resister (Gasoline Engine)
REPAIR INSTRUCTIONS
ON-VEHICLE SERVICE
CONDENSER
Preceding Work : Removal of the radiator

SECTION 7D
FULL AUTOMATIC TEMPERATURE
CONTROL HEATING, VENTILATION AND
AIR CONDITIONING SYSTEM
FATC (Full Automatic Temperature Control) is full automatic heater and airconditioning system that detects
incar temperature, ambient temperature, sun load and coolant temperature and controls airconditioner
system blowing capacity, outlet temperature and intaking/outlet mode to maintain interior comfort.
TABLE OF CONTENTS
Specifications.......................................................7D-2
Refrigerant..........................................................7D-2
Evaporator Unit....................................................7D-2
Blower Unit..........................................................7D-2
Compressor.........................................................7D-2
Condenser...........................................................7D-2
Receiver Drier......................................................7D-2
Pressure Switch...................................................7D-3
Air Filter...............................................................7D-3
Heater Unit..........................................................7D-3
Service Specifications ..........................................7D-4
Fastener Tightening Specifications.......................7D-4Schematic and Routing Diagrams.......................7D-5
Circuit Diagram....................................................7D-5
FATC Block Diagram...........................................7D-6
Component Locator.............................................7D-7
Ventilation System...............................................7D-7
Function Description............................................7D-8
Diagnosis..............................................................7D-9
Diagnosis Test.....................................................7D-9
Maintenance and Repair................................... 7D-13
FATC Control Panel............................................ 7D-13
Air Filter............................................................. 7D-16
Troubleshooting................................................. 7D-17

SSANGYONG MY2002
7D-4 FATC-HAVC
SERVICE SPECIFICATIONS
Input Section
Incar Sensor
Ambient Sensor
Coolant Temperature SensorApplicationDescriptionResistance (25°C)
Voltage Rating
Current Rating
Resistance (25°C)
Voltage Rating
Current Rating
Resistance (25°C)
Voltage Rating
Current Rating
Evaporator Unit
2.186 kΩ ± 0.07 kΩ
5 V
3 mA
1.0 kΩ ± 0.03 kΩ
5 V
3 mA
0.55 kΩ ± 0.02 kΩ
5 V
3 mA
Intake Actuator
Mode Actuator
Mix Actuator
Power TR
Blower Motor Power ConsumptionApplicationDescriptionCurrent Rating (at 12 V)
LOCK Current
Current Rating (at 12 V)
LOCK Current
Current Rating (at 12 V)
LOCK Current
Ic
Pc70 ± 30 mA
Less than 500 mA
100 ± 40 mA
Less than 500 mA
100 ± 40 mA
Less than 500 mA
30 A
200 W
220 W
FASTENER TIGHTENING SPECIFICATIONS
N•m
4 - 6
4 - 6
4 - 6
5 - 8
4 - 6
20 - 30
20 - 26Lb-Ft
2.9 - 4.4
2.9 - 4.4
2.9 - 4.4
3.7 - 5.9
2.9 - 4.4
14.7 - 22.1
14.7 - 19.1 Condenser Bolt
Condenser Fan Nut
Condenser Bolt
Receiver Drier Pipe Bolt
Receiver Drier Pipe Bolt (Condenser)
Pressure Pipe Bolt
Pressure Mounting BoltLb-In
35.4 - 53.1
35.4 - 53.1
35.4 - 53.1
44.2 - 70.8
35.4 - 53.1
177.0 - 265.5
177.0 - 230.1Application

FATC-HAVC 7D-17
SSANGYONG MY2002
KAA7D150
KAA7D160
KAA7D170
KAA7D180
TROUBLESHOOTING
Check and Service
Incar sensor is a sensor that detects interior air
temperature and a thermistor that decreases its
resistance when temperature up and increases when
temperature down.
1. Check that there are incar sensor fault code (11,12)
by using self-diagnosis function.
2. Disconnect incar sensor 2-pin connector that
installed on inner lower instrument panel cover of
driver’s side and remove the sensor.
3. Check that measured resistance value among
incar sensor terminals is as shown in the right side
graph.
Notice: Measure resistance value by soaking the
sensor in the ice water and check changes in
resistance values after soaking it in the very hot
water.
4. If resistance value is out of specification, replace
the incar sensor.
5. Install the sensor and turn the ignition switch to
ON position and check that voltage between No.
12A terminal of incar sensor and body (-) is 5V.
6. Check current between the No. 12B and 12A
connector terminals of the incar sensor and the No.
1 and 5 connector terminals of the airconditioner
control unit and repair the wire if defective.

SECTION 8A
SEAT BELTS
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a
tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable
will help prevent personal injury and damage to the vehicle. The ignition must be in B unless otherwise
noted.
TABLE OF CONTENTS
Description and Operation...................................8A-2
Driver Seat Belt Warning......................................8A-2
Three-Point Front Seat Belt With Pretensioner.......8A-2
Three-Point Rear Outboard Seat Belt....................8A-2
Two-Point Lap Rear Center Seat Belt....................8A-2
Operational and Functional Checks......................8A-2
Child Seat Tether Anchor.....................................8A-2
Component Locator.............................................8A-3
Front Seat Belt.....................................................8A-3
Rear Seat Belt.....................................................8A-4Repair Procedures...............................................8A-5
On-Vehicle Service.................................................8A-5
Three-Point Front Seat Belt With Pretensioner.......8A-5
Front Seat Belt Height Adjuster............................8A-6
Three-Point Rear Outboard Seat Belt....................8A-6
Two-Point Lap Rear Center Seat Belt....................8A-7
Child Seat Tether Anchor.....................................8A-7
Specifications.......................................................8A-8
Fastener Tightening Specifications.......................8A-8
Schematic and Routing Diagrams.......................8A-9
Seat Belt & Tension Reducer...............................8A-9

SEAT BELTS 8A-5
SSANGYONG MY2002


yy yy
yy
ON-VEHICLE SERVICE
THREE-POINT FRONT SEAT BELT
WITH PRETENSIONER
Caution: the sensing and diagnosis module (SDM)
can maintain sufficient voltage to deploy the air-
bags and pretensioner for 0.15 minutes after the
ignition is OFF and the fuse has been removed. If
the airbags or pretensioners are not disconnected,
do not begin service until one minute has passed
after disconnecting power to the SDM. Otherwise,
injury could result.
Removal and installation Procedure
1. Turn the ignition switch to LOCK and remove the
key.
2. Remove the plastic cap to reveal the lower B-pillar
seat belt anchor.
3. Remove the bolt and the lower B-pillar seat belt
anchor.
Installation Notice
KAA8A030
KAA8A040
4. Remove the lower quarter trim panel. Refer to Sec-
tion 9G, Interior Trim.
5. Disconnect the pretensioner connector.
6. Remove the bolt, screw and the seat belt retractor
(pretensioner).
Installation Notice
REPAIR PROCEDURES
Tightening Torque 45 Nm (33 lb-ft)
Tightening TorqueBolt 45 Nm (33 lb-ft)

SECTION 8B
SUPPLEMENTAL RESTRAINTS SYSTEM
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a
tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable
will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless
other-wise noted.
TABLE OF CONTENTS
Description and Operation...................................8B-3
Supplemental Restraint System (SRS)..................8B-3
Airbag Modules...................................................8B-3
Front Seat Belt Pretensioners...............................8B-4
Sensing and Diagnostic Module (SDM)................8B-4
Airbag Warning Lamp ..........................................8B-5
Clock Spring........................................................8B-5
Wiring Harness Connectors..................................8B-5
Components Locator............................................8B-6
SRS Component and Wiring Location View...........8B-6
Diagnostic Information and Procedures..............8B-7
Diagnostic Trouble Codes (DTC)..........................8B-7
Scan Tool Diagnostics.........................................8B-7
Use of Special Tools............................................8B-7
Diagnostic Trouble Code Table............................8B-7
SRS Diagnostic System Check..........................8B-10
Sensing and Diagnostic Module (SDM)
Integrity Check...............................................8B-12
Airbag Warning Lamp Stays on with Ignition
Switch ON......................................................8B-14
DTCs - Internal Fault..........................................8B-16
DTCs 01 Driver Deployment Loop Shorted to
Voltage...........................................................8B-18
DTC 02 Passenger Deployment Loop Shorted to
Voltage...........................................................8B-20
DTC 03 Driver Seat Belt Pretensioner Shorted to
Voltage...........................................................8B-22
DTC 04 Passenger Seat Belt Pretensioner
Shorted to Voltage..........................................8B-24
DTC 05 Driver Deployment Loop Shorted to
Ground...........................................................8B-26
DTC 06 Passenger Deployment Loop Shorted to
Ground...........................................................8B-28
DTC 07 Driver Seat Belt Pretensioner Shorted to
Ground...........................................................8B-30DTC 08 Passenger Seat Belt Pretensioner
Shorted to Ground ..........................................8B-32
DTC 17 Driver Deployment Loop
Resistance High.............................................8B-34
DTC 18 Passenger Deployment Loop
Resistance High.............................................8B-38
DTC 19 Driver Seat Belt Pretensioner
Deployment Loop resistance High...................8B-40
DTC 20 Passenger Seat Belt Pretensioner
Deployment Loop Resistance High.................8B-42
DTC 21 Driver Airbag Deployment Loop
Resistance Low..............................................8B-44
DTC 22 Passenger Airbag Deployment Loop
Resistance Low..............................................8B-48
DTC 23 Driver Seat Belt Pretensioner
Deployment Loop resistance Low....................8B-50
DTC 24 Passenger Seat Belt Pretensioner
Deployment Loop Resistance Low..................8B-52
DTC 46 Airbag Warning Lamp Circuit Open or
Short to Ground/Battery..................................8B-54
DTC 47 Battery Voltage is Out of
Specification...................................................8B-56
Repair Instruction...............................................8B-58
On-Vehicle Service...............................................8B-58
Service Precaution.............................................8B-58
Disabling the Supplemental Restraint
System (SRS).................................................8B-58
Enabling the Supplemental Restraint
System (SRS).................................................8B-58
Handling, Installation and Diagnosis..................8B-58
Repairs and Inspections Required After an
Accident ........................................................8B-58
Accident with Deployment - Components
Replacement..................................................8B-58
Accident without Deployment - Component
Inspection......................................................8B-59