1997 SSANGYONG KORANDO timing belt

OM600 ENGINE MECHANICAL 1B3 -- 3
D AEW OO M Y_2000
Cylinder Head
ApplicationNSmLb-- FtLb-- In
Prechamber Threaded Ring13096--
Cylinder Head Cover Bolt10--89
Fuel Injsction Pipe Nut1813--
Socket Bolt2518--
Fuel Filter Pipe Bolt2518--
Idle Pulley Bolt2317--
Damper Bolt2115--
Camshaft Bearing Cap Bolt2518--
Camshaft Sprocket Bolt25 / 90_18 / 90_--
Exhaust Pipe Bolt& Nut2518--
Chain Tensioner8059--
Injection Nozzle4030--
Intake Manifold Not2518--
Injection Nozzle Pipe Not1813--
Oil Dipstick Tube Bolt10--89
Screw Plug M18 x 155037--
Cam Support & Shaft
ApplicationNSmLb-- FtLb-- In
Stud Bolt12--106
Exhaust Manifold Not2518--
CamShaft Bearing Cap Bolt2518--
12-- Sided Bolt (M11)25 / 90_18 / 90_--
Timing Cover
ApplicationNSmLb-- FtLb-- In
Oil Pan Bolt -- Socket Bolt10--89
Oil Pan Bolt--M610--89
Oil Pan Bolt--M232317--
Belt Pulley Bolt3224--
Guide Pulley Bolt4--35
Guide Pulley Bracket Nut2317--
Chain Tensioner8059--
Tesioning Lever Bolt2317--

OM600 ENGINE MECHANICAL 1B3 -- 63
D AEW OO M Y_2000
TIMING CASE COVER
Preceding Work : Removal of the cooling fan
Rmoval of the V-- belt tensioning device
Removal of the vibration damper and hub
Removal of the generator
1 Bolt 10N∙m (89 lb-in) .....................
2 Cylinder Head Cover
3 Gasket Replace..........................
4 Socket Bolt 25N∙m (18 lb-ft) ................
5 Fuel Filter
6 Square Nut
7OilPan
8 Socket Bolt 10N∙m (89 lb-in) ...............
9 Bolt M6 : 10N∙m (89 lb-in) ................
M8 : 23N∙m (17 lb-ft)
10 Power Steering Pump
11 Bolt
12 Belt Pulley13 Bolt 32N∙m (24 lb-ft) ......................
14 Timing Case Cover
15 Bolt 23N∙m (17 lb-ft) ......................
16 Generator Bracket
17 Bolt 45N∙m (33 lb-ft) ......................
18 Bolt 25N∙m (18 lb-ft) ......................
19 Bolt 10N∙m(89lb-in) .....................
20 Closing Cover
21 Socket Bolt 23N∙m (17 lb-ft) ................
22 Guide Pulley
23 Bolt 9N∙m(80lb-in) .......................
24 Guide Pulley Bracket
25 Nut 23N∙m (17 lb-ft) .......................

OM600 ENGINE MECHANICAL 1B3 -- 75
D AEW OO M Y_2000
Sectional View
3 Socket Bolt
4 Crankshaft Belt Pulley
5 Vibration Damper
6Bolt
7 Washer
8 Straight Pin9Hub
11 Radial Seal
12 Timing Gear Case Cover
13 Key
14 Crankshaft Sprocket
16 Crankshaft
Notice
The mounting position of vibration damper is fixed by
straight pin (8).
Tools Required
602 589 00 40 00 Engine Lock
103589003000 Puller

1B3 -- 76 OM600 ENGINE MECHANICAL
D AEW OO M Y_2000
Removal Procedure
1. Remove the starter motor and install the engine lock
into the wheel ring gear.
Engine Lock 602 589 00 40 00
2. Remove the poly V-- belt.
3. Remove the cooling fan.
Notice
Keep the fan in vertical position.
4. Remove the cooling fan belt pulley (2).
5. Place alignment marks (arrow) on the vibration
damper (5) and crankshaft belt pulley (4).
6. Remove the timing sensor bracket.
Notice
Remove if necessary.

OM600 ENGINE MECHANICAL 1B3 -- 79
D AEW OO M Y_2000
5. Install the timing sensor bracket.
Notice
See the ’TDC setting’.
6. Install the cooling fan pulley.
Tightening Torque10 N∙m(89lb-in)
7. Install the cooling fan.
8. Install the fan belt.
9. Remove the engine lock.

1B3 -- 152 OM600 ENGINE MECHANICAL
D AEW OO M Y_2000
CYLINDER HEAD GUIDE RAIL
Preceding Work : Removal of the cooling fan
Removal of poly V-- belt
Removal of chain tensioner
1 Cylinder Head Cover
2 Bolt 10N∙m (89 lb-in) .....................
3 Gasket Replace..........................
4 Camshaft Sprocket
5 Washer
6 12-- Sided Bolt (M11)
Inspect, 25N∙m (18 lb-ft)+90_ ..............
7 Tensioning Lever
8 Bolt 23N∙m (17 lb-ft) ......................9 Bearing Pin Sealing Compound.............
10 Guide Rail
11 Bearing Pin
12 Guide Pulley
13 Socket Bolt 23N∙m (17 lb-ft) ................
14 Closing Cover
15 Spring
16 Timing Chain

OM600 ENGINE MECHANICAL 1B3 -- 3
D AEW OO M Y_2000
Cylinder Head
ApplicationNSmLb-- FtLb-- In
Prechamber Threaded Ring13096--
Cylinder Head Cover Bolt10--89
Fuel Injsction Pipe Nut1813--
Socket Bolt2518--
Fuel Filter Pipe Bolt2518--
Idle Pulley Bolt2317--
Damper Bolt2115--
Camshaft Bearing Cap Bolt2518--
Camshaft Sprocket Bolt25 / 90_18 / 90_--
Exhaust Pipe Bolt& Nut2518--
Chain Tensioner8059--
Injection Nozzle4030--
Intake Manifold Not2518--
Injection Nozzle Pipe Not1813--
Oil Dipstick Tube Bolt10--89
Screw Plug M18 x 155037--
Cam Support & Shaft
ApplicationNSmLb-- FtLb-- In
Stud Bolt12--106
Exhaust Manifold Not2518--
CamShaft Bearing Cap Bolt2518--
12-- Sided Bolt (M11)25 / 90_18 / 90_--
Timing Cover
ApplicationNSmLb-- FtLb-- In
Oil Pan Bolt -- Socket Bolt10--89
Oil Pan Bolt--M610--89
Oil Pan Bolt--M232317--
Belt Pulley Bolt3224--
Guide Pulley Bolt4--35
Guide Pulley Bracket Nut2317--
Chain Tensioner8059--
Tesioning Lever Bolt2317--