1996 TOYOTA TERCEL door lock

SR17V-02
R12213
A
B
Matchmarks
Manual Steering: SR-20
- STEERINGNON-TIL T STEERING COLUMN
1996 TERCEL (RM440U)
INSTALLATION
1. INSTALL STEERING COLUMN ASSEMBLY
(a) Torque the 4 column assembly set nuts.
Torque: 25 N´m (260 kgf´cm, 19 ft´lbf)
(b) Connect the connector.
2. CONNECT SLIDING YOKE
(a) Align the matchmarks on the sliding yoke and steering
pinion shaft/control valve shaft.
(b) Torque the bolt B.
Torque: 25 N´m (260 kgf´cm, 19 ft´lbf)
(c) Torque the bolt A.
Torque: 25 N´m (260 kgf´cm, 19 ft´lbf)
3. INSTALL COLUMN HOLE COVER
Torque the 4 nuts.
Torque: 4.9 N´m (50 kgf´cm, 43 in.´lbf)
4. w/ Airbag:
INSTALL SPIRAL CABLE (See page BE-14)
5. INSTALL COMBINATION SWITCH WITH SPIRAL
CABLE
(a) Tighten the 3 screws.
(b) w/ Airbag:
Connect the airbag connector.
(c) Connect the 3 connectors.
6. INSTALL NO.2 HEATER TO REGISTER DUCT
(a) Install the clip.
(b) Connect the junction block No.1 with the 3 screws.
7. INSTALL LOWER INSTRUMENT COVER AND
INSTRUMENT PANEL LOWER PAD INSERT
(a) Install the pad insert to cover.
(b) Tighten the 4 panel set bolts.
(c) Connect the hood lock release lever with the 2 screws.
(d) Install the 2 opening covers.
8. INSTALL FRONT DOOR SCUFF PLATE AND COWL
SIDE TRIM
Install the clip and trim.
9. INSTALL UPPER AND LOWER COLUMN COVERS
Tighten the 6 screws.
10. INSTALL CENTER UPPER INSTRUMENT CLUSTER
FINISH PANEL
(a) Connect the connector.
(b) Tighten screw.

H14726
R13455
10 m (33 ft) or moreu"
- SUPPLEMENTAL RESTRAINT SYSTEMSTEERING WHEEL PAD AND SPIRAL CABLE
RS-13
1996 TERCEL (RM440U)
(c) Install the SST.
(1) Connect the SST connector to the airbag connec-
tor.
SST 09082-00700
NOTICE:
To avoid damaging the SST connector and wire harness,
do not lock the secondary lock of the twin lock.
(2) Move the SST to at least 10 m (33 ft) away from the
front of the vehicle.
(3) Close all the doors and windows of the vehicle.
NOTICE:
Take care not to damage the SST wire harness.
(4) Connect the SST red clip to the battery positive (+)
terminal and the black clip to the negative (+) termi-
nal.
(d) Deploy the airbag.
(1) Confirm that no-one is inside the vehicle or within
10 m (33 ft) of the vehicle.
(2) Press the SST activation switch and deploy the air-
bag.
HINT:
The airbag deploys simultaneously as the LED of the SST ac-
tivation switch lights up.
(e) Dispose of the steering wheel pad.
CAUTION:

The steering wheel pad is very hot when the airbag is
deployed, so leave it alone for at least 30 minutes af-
ter deployment.

Use gloves and safety glasses when handling a steer-
ing wheel pad with a deployed airbag.

Do not apply water, etc. to a steering wheel pad with
a deployed airbag.

Always wash your hands with water after completing
the operation.
(f) When scrapping a vehicle, deploy the airbag and scrap
the vehicle with the steering wheel pad still installed.
2. DEPLOYMENT WHEN DISPOSING OF STEERING
WHEEL PAD ONLY
NOTICE:
When disposing of the steering wheel pad only, never use
the customers vehicle to deploy the airbag.
HINT:
Have a battery ready as the power source to deploy the airbag.
(a) Remove the steering wheel pad.

AB0158
SSTBattery
AB0152
SST
H14927
R13455
u"10 m (33 ft) or more
- SUPPLEMENTAL RESTRAINT SYSTEMFRONT PASSENGER AIRBAG ASSEMBLY
RS-25
1996 TERCEL (RM440U)
1. AIRBAG DEPLOYMENT WHEN SCRAPPING VE-
HICLE
HINT:
Have a battery ready as the power source to deploy the airbag.
(a) Check functioning of the SST (See page RS-1 1).
SST 09082-00700
(b) Disconnect the airbag connector.
(1) Remove the lower finish panel
(See page BO-45).
(2) Disconnect the airbag connector.
NOTICE:
When handling the airbag connector, take care not to dam-
age the airbag wire harness.
(c) Install the SST.
(1) Connect the SST connector to the airbag connec-
tor.
SST 09082-00700
NOTICE:
To avoid damaging the SST connector and wire harness,
do not lock the secondary lock of the twin lock.
(2) Move the SST to at least 10 m (33 ft) away from the
front of the vehicle.
(3) Close all the doors and windows of the vehicle.
NOTICE:
Take care not to damage the SST wire harness.
(4) Connect the SST red clip to the battery positive (+)
terminal and the black clip to the negative (+) termi-
nal.

BE-8
- BODY ELECTRICALBODY ELECTRICAL SYSTEM
1996 TERCEL (RM440U)
DEFOGGER SYSTEM
TroubleParts nameSee page
Rear window defogger does not operate.
(w/Timer)
1. DEF M-Fuse (I/P J/B)
2. GAUGE Fuse (I/P J/B)
3. Defogger Switch
4. Defogger Relay
5. Defogger Wire
6. Wire Harness-
-
BE-46
BE-46
BE-46
-
Rear window defogger does not operate.
(w/o Timer)
1. DEF M-Fuse (I/P J/B)
2. Defogger Switch
3. Defogger Wire
4. Wire Harness-
BE-46
BE-46
-
POWER WINDOW CONTROL SYSTEM
TroubleParts nameSee page
Power window does not operate.
(Door lock does not operate.)1. POWER M-Fuse (R/B No.7)
2. Wire Harness-
-
Power window does not operate.
(Door lock is normal.)
1. GAUGE Fuse (I/P J/B)
2. Ignition Switch
3. POWER M-Fuse (R/B No.7)
4. Power Main Relay (R/B No.7)
5. Power Window Master Switch
6. Wire Harness-
BE-1 1
-
BE-49
BE-49
-
ºOne Touch Power Window Systemº does not operate.1. Power Window Master SwitchBE-49
Only one window glass does not move.
1. Power Window Master Switch
2. Power Window Switch
3. Power Window Motor
4. Wire HarnessBE-49
BE-49
BE-49
-
ºWindow Lock Systemº does not operate.1. Power Window Master SwitchBE-49
ºWindow Lock Illuminationº does not light up.1. Power Window Master SwitchBE-49

BE0QS-01
I05913
Ignition Switch

Key Unlock Warning Switch
I/P J/B

Integration Relay

GAUGE Fuse
Door Courtesy Switch
BE-10- BODY ELECTRICALIGNITION SWITCH AND KEY UNLOCK WARNING
SWITCH
1032 Author
: Date
:
1996 TERCEL (RM440U)
IGNITION SWITCH AND KEY UNLOCK WARNING SWITCH
LOCATION

N12792
N12793
Junction Block Side BE-12
- BODY ELECTRICALIGNITION SWITCH AND KEY UNLOCK WARNING
SWITCH
1996 TERCEL (RM440U)
(f) Connect the negative (-) lead from the battery to terminal
8.
(g) Disconnect the negative (-) lead from the battery to termi-
nal 4.
(h) Check that the chime stops sounding.
If operation is not as specified, replace the relay.
4. INSPECT INTEGRATION RELAY CIRCUIT
Remove the relay from the instrument panel junction block and
inspect the connectors on the junction block side.
Tester connectionConditionSpecified condition
4 - GroundKey unlock warning switch OFFNo continuity
4 - GroundKey unlock warning switch ONContinuity
5 - GroundBuckle switch OFF
(Seat belt unfastened)No continuity
5 - GroundBuckle switch ON
(Seat belt fastened)Continuity
7 - GroundConstantContinuity
8 - GroundDriver's door courtesy switch OFFNo continuity
8 - GroundDriver's door courtesy switch ONContinuity
11 - GroundLight control switch OFFNo continuity
11 - GroundLight control switch TAIL or HEADContinuity
2 - GroundIgnition switch LOCK or ACCNo voltage
2 - GroundIgnition switch ONBattery positive voltage
3 - GroundConstantBattery positive voltage
9 - GroundIgnition switch LOCK or ACCNo voltage
9 - GroundIgnition switch ONBattery positive voltage
12 - GroundConstantBattery positive voltage
If the circuit is as specified, try replacing the relay with a new
one.
If the circuit is not as specified, inspect the circuits connected
to other parts.

BE0RA-02
I05953
Combination Meter

Meter CircuitDoor Lock Control Relay or Theft Deterrent ECU
ECM
Ignition Switch Rheostat Light Control Volume
ABS ECUBrake Fluid Level Warning Switch
Engine Room R/B

DOME Fuse
I/P J/B

Integration Relay

GAUGE Fuse

IGN Fuse

TURN Fuse

TAIL FuseAirbag Sensor Assembly
Parking Brake Switch
- BODY ELECTRICALCOMBINATION METER
BE-33
1996 TERCEL (RM440U)
LOCATION

Z14869
UP
DOWN
N12812
(a)
(b)
N12813
(a)
(b)
Z06307
Z06308
- BODY ELECTRICALPOWER WINDOW CONTROL SYSTEM
BE-51
1996 TERCEL (RM440U)
Rear Door:
Switch positionTester connectionSpecified condition
UP1 - 2, 3 - 4Continuity
OFF1 - 2, 4 - 5Continuity
DOWN2 - 3, 4 - 5Continuity
If continuity is not as specified, replace the switch.
5. Driver 's Door and Rear RH Side:
INSPECT POWER WINDOW MOTOR OPERATION
(a) Connect the positive (+) lead from the battery to terminal
1 and the negative (-) lead to terminal 2, and check that
the motor turns clockwise.
(b) Reverse the polarity, and check that the motor turns coun-
terclockwise.
If operation is not as specified, replace the motor.
6. Passenger 's Door and Rear LH Side:
INSPECT POWER WINDOW MOTOR OPERATION
(a) Connect the positive (+) lead from the battery to terminal
1 and the negative (-) lead to terminal 2, and check that
the motor turns clockwise.
(b) Reverse the polarity, and check that the motor turns coun-
terclockwise.
If operation is not as specified, replace the motor.
7. Driver 's Door:
INSPECT CIRCUIT BREAKER OPERATION
(a) Disconnect the connector from the power window switch.
(b) Connect the positive (+) lead from the battery to terminal
6 and the negative (-) lead to terminal 13 on the wire har-
ness side connector, and raise the window to full closed
position.
(c) Continue to apply voltage, check that there is a circuit
breaker operation noise within approximately 4 to 40 se-
conds.
(d) Reverse the polarity, check that the window begins to de-
scend within approximately 60 seconds.
If operation is not as specified, replace the motor.