1996 TOYOTA TERCEL door lock

BO1HB-03
N15574
2-Door:

Precoated partDoor Glass Run
Door Belt Moulding
Outside Handle
Door Lock Cylinder
Door Glass
Rear View Mirror
Inner Cover
Door Hinge
Door Hinge Control Link Door Lock
Front Lower Frame
Service Hole Cover
Grommet
Inside Handle
Door Trim
Plate
Snap Ring Armrest Door Trim
Armrest
Cover w/ Power Window:w/ Power Window: w/ Power Door Lock:


Speaker
Window Regulator Door Lock
Door CheckerWindow Regulator
Armrest Panel
Regulator Handle
- BODYFRONT DOOR
BO-9
1103 Author
: Date
:
1996 TERCEL (RM440U)
FRONT DOOR
COMPONENTS

N15573
4-Door:
Door Glass RunFront Door Belt Moulding
Outside Handle Door Lock Cylinder
Door Glass
Rear View Mirror
Inner Cover
Door Hinge Control Link Door Lock
Front Lower
Frame
Service Hole Cover
Window Regulator
Inside Handle
Snap Ring Armrest Door Trim
Armrest Cover w/ Power Window:
w/ Power Window: w/ Power Door Lock:
Speaker
Plate Door Trim

Precoated partRegulator HandleGrommetDoor Hinge Door Checker Door Lock
Window Regulator

Armrest Panel
BO-10
- BODYFRONT DOOR
1104 Author
: Date
:
1996 TERCEL (RM440U)

N15432
20 mm
(0.79 in.)
N12570
N00133
(4 Door)
(2 Door)
- BODYFRONT DOOR
BO-13
1996 TERCEL (RM440U)
CAUTION:
To avoid personal injury and shorting of the wiring when
installing (6.4 mm) rivets deep your hands and wire har-
ness out of the (20 mm) radius that caulked (6.4 mm) rivet
will cover.
14. REMOVE DOOR LOCK
(a) Remove the door lock control knob from the link.
(b) Disconnect the 2 links from the outside handle and the
door lock cylinder.
(c) Remove the 3 screws.
Torque: 5.4 N´m (55 kgf´cm, 48 in.´lbf)
HINT:
At the time of reassembly, refer to following pocedures.

Apply adhesive to the 3 screws.
Part No.08833-00090, THREE BOND 1324 or equiva-
lent.

Apply MP grease to the sliding and rotating parts of the
door lock.
15. REMOVE OUTSIDE HANDLE
16. REMOVE DOOR LOCK CYLINDER

BO1HD-02
N00130
N00131
BO2556
BO-14
- BODYFRONT DOOR
1996 TERCEL (RM440U)
ADJUSTMENT
1. ADJUST DOOR IN FORWARD/REARWARD AND VER-
TICAL DIRECTIONS
Using SST, adjust the door by loosening the body side hinge
bolts.
SST 09812-00010
2. ADJUST DOOR IN LEFT/RIGHT AND VERTICAL
DIRECTIONS
Adjust the door by loosening the door side hinge bolts to adjust.
HINT:
Substitute the bolt with washer for the centering bolt (See page
BO-8).
3. ADJUST DOOR LOCK STRIKER
(a) Check that the door fit and door lock linkages are adjusted
correctly.
(b) Loosen the striker mounting screws to adjust.
(c) Using a plastic hammer, tap the striker to adjust it.

BO1HF-04
N15575
Precoated partRegulator HandleDoor Glass
Door Belt Moulding
Outside HandleDoor Glass Run
Door Hinge Control Link
Door Lock
Grommet
Inside Handle
Door Trim
Plate
Snap Ring Armrest
Coverw/ Power Window: w/ Power Door Lock:
Door Lock
Door HingeDoor Checker
Window Regulator Rear Door Panel Reinforcement
Service Hole CoverDoor Glass DIvision Bar


Weatherstrip
Quarter Window
Glass
Power Window
Switch
w/ Power Window: BO-16
- BODYREAR DOOR
111 0 Author
: Date
:
1996 TERCEL (RM440U)
REAR DOOR
COMPONENTS

BO5836
N13783
N13784
N13785
H00475
Mandrel
BO-18
- BODYREAR DOOR
1996 TERCEL (RM440U)
10. REMOVE WINDOW REGULATOR (See page BO-1 1)
HINT:
Apply MP grease to the sliding surface and gears of the window
regulator.
NOTICE:
Do not apply MP grease to the spring of the window regula-
tor.
11. REMOVE REAR DOOR PANEL REINFORCEMENT
(a) Remove the door lock control knob from the link.
(b) Remove the clip.
(c) Remove the link from the clip.
(d) Using a drill of less than 5.2 mm (1.20 in.), drill out the rivet
heads and pull out the rear door panel reinforcement for-
ward from the link.
HINT:
Do not drill the door inner hole.
(e) Using a vacuum cleaner, remove the drilled rivets and
their dust from the inside of the door.
HINT:
Using a air riveter, strike rivets into the door frame to install the
rear door panel reinforcement.
NOTICE:
If the rivet is not positioned perpendicularly it will bend the
mandrel. When the trigger is then pulled, it may damage the
air riveter.

N15432
20 mm
(0.79 in.)
Z16245
N12305
- BODYREAR DOOR
BO-19
1996 TERCEL (RM440U)
CAUTION:
To avoid personal injury and shorting of the wiring when
installing (6.4 mm) rivets keep your hands and wire har-
ness out of the (20 mm) radius that caulked (6.4 mm) rivet
will cover.
12. REMOVE DOOR LOCK
(a) Disconnect the link from the outside handle.
(b) Remove the 3 screws.
Torque: 5.4 N´m (55 kgf´cm, 48 in.´lbf)
HINT:
Apply adhesive to the 3 screws.
Part No.08833-00090, THREE BOND 1324 or equiva-
lent.
HINT:
Apply MP grease to the sliding and rotating parts of the door
lock.
13. REMOVE OUTSIDE HANDLE

BO33L-01
Z15107
Z15108
- BODYREAR DOOR
BO-21
1996 TERCEL (RM440U)
ADJUSTMENT
1. ADJUST DOOR IN FORWARD/REARWARD AND VER-
TICAL DIRECTIONS
(a) Upper Side:
Loosen the body side hinge nuts to adjust.
(b) Lower Side:
Loosen the body side hinge bolts to adjust.
2. ADJUST DOOR IN LEFT/RIGHT AND VERTICAL
DIRECTIONS
Loosen the door side hinge bolts to adjust.
3. ADJUST DOOR LOCK STRIKER (See page BO-14)