1996 TOYOTA T100 wheel torque

Downloaded from www.Manualslib.com manuals search engine R04258
− SUSPENSION AND AXLEFRONT AXLE HUB (2WD)
SA−21
1996 TOYOTA T100 (RM449U)
(f) Using a dial indicator, measure the hub bearing backlash.
Maximum: 0.05 mm (0.0020 in.)
9. INSTALL LOCK CAP, COTTER PIN AND GREASE CAP
(a) Install the lock cap and a new cotter pin.
(b) Install the grease cap.
10. INSTALL BRAKE CALIPER
Install the 2 brake caliper set bolts.
Torque: 108 N·m (1,100 kgf·cm, 80 ft·lbf)
11. w/ ABS:
CONNECT ABS SPEED SENSOR TO STEERING
KNUCKLE
Torque: 8.0 N·m (82 kgf·cm, 71 in.·lbf)
12. INSTALL FRONT WHEEL
Torque: 103 N·m (1,050 kgf·cm, 76 ft·lbf)
13. CHECK FRONT WHEEL ALIGNMENT
(See page SA−7)
14. w/ ABS:
CHECK ABS SPEED SENSOR SIGNAL
(See page DI−321)

Downloaded from www.Manualslib.com manuals search engine R12259
90°
R11765
Sealant SA−26
− SUSPENSION AND AXLEFRONT AXLE HUB (4WD)
1996 TOYOTA T100 (RM449U)
(c) Using a spring tension gauge, check the preload.
Preload (starting) :
25 − 53 N (2.6 − 5.4 kgf, 5.7 −11.9 lbf)
HINT:
Make sure to check preload in the direction of rotation.
If the preload is not within the specification, adjust it again with
the adjusting nut.
(d) Secure the lock nut by bending one of the lock washer
teeth inward and the other lock washer teeth outward.
7. INSTALL FLANGE
(a) Place a new gasket in position on the axle hub.
(b) Install the flange to the axle hub.
(c) Install 6 cone washers, plate washers and nuts.
(d) Torque the 6 nuts.
Torque: 31 N·m (315 kgf·cm, 23 ft·lbf)
(e) Install the bolt and grease cap.
Torque: 18 N·m (185 kgf·cm, 13 ft·lbf)
8. INSTALL BRAKE CALIPER
(a) Install the brake caliper to the steering knuckle.
(b) Torque the 2 bolts.
Torque: 123 N·m (1,250 kgf·cm, 90 ft·lbf)
9. CONNECT KNUCKLE ARM TO STEERING KNUCKLE
(a) Clean the threads of the bolts and steering knuckle with
toluene or trichloroethylene.
(b) Apply sealant to the bolt threads.
Sealant:
Part No. 08833−00070, THREE BOND 1324 or equiva-
lent.
(c) Connect the knuckle arm with brake line bracket to the
steering knuckle and torque the bolts.
Torque: 183 N·m (1,870 kgf·cm, 135 ft·lbf)
10. w/ ABS:
CONNECT ABS SPEED SENSOR TO STEERING
KNUCKLE
Torque: 8.0 N·m (82 kgf·cm, 71 in.·lbf)
11. INSTALL FRONT WHEEL
Torque: 103 N·m (1,050 kgf·cm, 76 ft·lbf)
12. w/ ABS:
CHECK ABS SPEED SENSOR SIGNAL
(See page DI−321)

Downloaded from www.Manualslib.com manuals search engine SA0FQ−01
Z14480
Matchmarks
R03423
R03424
− SUSPENSION AND AXLEFRONT WHEEL HUB BOLT (2WD)
SA−27
1466 Author: Date:
1996 TOYOTA T100 (RM449U)
FRONT WHEEL HUB BOLT (2WD)
REPLACEMENT
1. REMOVE FRONT WHEEL
2. REMOVE AXLE HUB WITH DISC (See page SA−16)
3. REMOVE HUB BOLT
(a) Place matchmarks on the disc and axle hub.
(b) Remove the 6 bolts, washers and separate the disc and
axle hub.
(c) Install the nut to the axle hub bolt.
(d) Using an extension bar and press, remove the hub bolt.
4. INSTALL HUB BOLT
(a) Using an extension bar and press, install the hub bolt.
(b) Align the matchmarks and install the axle hub to the disc
with the 6 washers and bolts.
Torque: 64 N·m (650 kgf·cm, 47 ft·lbf)
5. INSTALL AXLE HUB WITH DISC (See page SA−19)
6. INSTALL FRONT WHEEL
Torque: 103 N·m (1,050 kgf·cm, 76 ft·lbf)

Downloaded from www.Manualslib.com manuals search engine − SUSPENSION AND AXLESTEERING KNUCKLE (4WD)
SA−35
1996 TOYOTA T100 (RM449U)
3. CONNECT FRONT SHOCK ABSORBER TO LOWER
SUSPENSION ARM
Install the shock absorber, bolt, washer and nut to the lower
suspension arm.
Torque: 137 N·m (1,400 kgf·cm, 101 ft·lbf)
4. INSTALL DUST COVER AND NEW OIL SEAL
Torque: 18 N·m (185 kgf·cm, 13 ft·lbf)
5. INSTALL FRONT AXLE HUB AND BRAKE CALIPER
(See page SA−25)
6. CHECK FRONT WHEEL ALIGNMENT
(See page SA−10)
7. w/ ABS:
CHECK ABS SPEED SENSOR SIGNAL
(See page DI−321)

Downloaded from www.Manualslib.com manuals search engine SA0GD−01
R03309
W00406
− SUSPENSION AND AXLEFRONT SHOCK ABSORBER (2WD)
SA−73
1996 TOYOTA T100 (RM449U)
REMOVAL
1. REMOVE FRONT WHEEL
Torque: 103 N·m (1,050 kgf·cm, 76 ft·lbf)
2. REMOVE SHOCK ABSORBER
(a) Remove the 2 bolts and disconnect the shock absorber
lower side from the lower suspension arm.
Torque: 18 N·m (185 kgf·cm, 13 ft·lbf)
(b) Hold the shock absorber and remove the set nut, 2 retain-
ers, cushion and shock absorber.
Torque: 25 N·m (250 kgf·cm, 18 ft·lbf)
(c) Remove the 2 retainers and cushion from the shock ab-
sorber.

Downloaded from www.Manualslib.com manuals search engine SA0GI−01
R04246
SA−78
− SUSPENSION AND AXLEFRONT SHOCK ABSORBER (4WD)
1996 TOYOTA T100 (RM449U)
REMOVAL
1. REMOVE FRONT WHEEL
Torque: 103 N·m (1,050 kgf·cm, 76 ft·lbf)
2. REMOVE SHOCK ABSORBER
(a) Remove the nut and washer, and disconnect the shock
absorber lower side from the lower suspension arm.
Torque: 137 N·m (1,400 kgf·cm, 101 ft·lbf)
(b) Hold the shock absorber and remove the nut, retainer,
cushion and shock absorber.
Torque: 25 N·m (250 kgf·cm, 18 ft·lbf)
(c) Remove the 2 retainers and cushion from the shock ab-
sorber.

Downloaded from www.Manualslib.com manuals search engine SA0GN−01
FA0037
A
R04273
R12264
LeftRight
R04275
− SUSPENSION AND AXLEFRONT TORSION BAR SPRING (2WD)
SA−83
1996 TOYOTA T100 (RM449U)
REMOVAL
1. REMOVE FRONT WHEEL
Torque: 103 N·m (1,050 kgf·cm, 76 ft·lbf)
2. MEASURE PROTRUDING BOLT END ”A” AS SHOWN
HINT:
Use this measurement for reference when adjusting the
vehicle height.
After stabilizing the suspension, adjust the vehicle height
by turning the adjusting nut (See page SA−7).
3. LOOSEN ADJUSTING NUT AND REMOVE ANCHOR
ARM
HINT:
At the time of installation, tighten the adjusting nut to the bolt
protrusion length is of before removal.
4. REMOVE TORSION BAR SPRING
HINT:
At the time of installation, please refer to the following items.
There are left and right matchmarks on the rear end of the
torsion bar springs.
Be careful not to interchange them.
Apply a light coat of MP grease to the spline of the torsion
bar spring.
5. REMOVE TORQUE ARM
Remove the 2 torque arm mounting nuts.
Torque: 49 N·m (500 kgf·cm, 36 ft·lbf)

Downloaded from www.Manualslib.com manuals search engine SA0GQ−01
FA0037
A
R12267
Left Right
R04377
SA−86
− SUSPENSION AND AXLEFRONT TORSION BAR SPRING (4WD)
1996 TOYOTA T100 (RM449U)
REMOVAL
1. REMOVE FRONT WHEEL
Torque: 103 N·m (1,050 kgf·cm, 76 ft·lbf)
2. MEASURE PROTRUDING BOLT END ”A” AS SHOWN
HINT:
Use this measurement for reference when adjusting the
vehicle height.
After stabilizing the suspension, adjust the vehicle height
by turning the adjusting nut (See page SA−10).
3. LOOSEN ADJUSTING NUT, REMOVE ANCHOR AND
TORSION BAR SPRING
HINT:
At the time of installation, please refer to the following items.
Tighten the adjusting nut to the bolt protrusion length is
of before removal.
There are left and right matchmarks on the rear end of the
torsion bar springs.
Be careful not to interchange them.
Apply a light coat of MP grease to the spline of the torsion
bar spring.
4. REMOVE TORQUE ARM
Remove the 2 torque arm mounting nuts.
Torque: 87 N·m (890 kgf·cm, 64 ft·lbf)