1996 TOYOTA T100 wheel torque

Downloaded from www.Manualslib.com manuals search engine BR09E−01
R08172
SST
BR0961
BR−34
− BRAKEFRONT BRAKE CALIPER (4WD)
1996 TOYOTA T100 (RM449U)
REMOVAL
1. REMOVE FRONT WHEEL
2. DISCONNECT BRAKE LINE
Using SST, disconnect the brake line.
Use a container to catch the brake fluid.
SST 09751−36011
Torque: 15 N·m (155 kgf·cm, 11 ft·lbf)
3. REMOVE CALIPER
Remove the 2 mounting bolts and remove the caliper.
Torque: 123 N·m (1,250 kgf·cm, 90 ft·lbf)
4. REMOVE THESE PARTS:
Clip
2 pins
Anti−rattle spring
2 pads
4 anti−squeal shims

Downloaded from www.Manualslib.com manuals search engine BR09J−02
F00995
F00995
Adjuster
Wheel Cylinder
Parking Brake Lever
Shoe Hold−Down Spring
Adjusting Lever
Front Shoe
Brake DrumBoot
Piston Boot
Piston
 C−Washer
Cup
 E−Ring
CupAdjusting
Lever SpringSpring
Gasket Anchor Spring
Shoe Hold−Down SpringReturn SpringAdjuster
Pin

Lithium soap base glycol grease
High temperature grease Non−reusable part
N·m (kgf·cm, ft·lbf)Bleeder Plug: Specified torque
15 (155, 11)
10 (100, 7)
11 (110, 8)
Cup
Cup
− BRAKEREAR DRUM BRAKE (2WD)
BR−39
1644 Author: Date:
1996 TOYOTA T100 (RM449U)
REAR DRUM BRAKE (2WD)
COMPONENTS

Downloaded from www.Manualslib.com manuals search engine R04715
Z03621
BR3027
SST
− BRAKEREAR DRUM BRAKE (2WD)
BR−41
1996 TOYOTA T100 (RM449U)
(c) Remove the adjuster with the return spring together.
(d) Using pliers, disconnect the parking brake cable from the
lever and remove the rear shoe.
6. REMOVE AUTOMATIC ADJUSTING LEVER AND
PARKING BRAKE LEVER
(a) Remove the E−ring.
(b) Remove the automatic adjusting lever.
(c) Remove the C−washer.
(d) Remove the parking brake lever.
7. REMOVE WHEEL CYLINDER
(a) Using SST, disconnect the brake line from the cylinder.
Use a container to catch the brake fluid.
SST 09751−36011
Torque: 15 N·m (155 kgf·cm, 11 ft·lbf)
(b) Remove the 2 bolts and wheel cylinder.
Torque: 10 N·m (100 kgf·cm, 7 ft·lbf)
8. DISASSEMBLE WHEEL CYLINDER
Remove these parts from the wheel cylinder.
2 boots
2 pistons
2 piston cups
Spring

Downloaded from www.Manualslib.com manuals search engine BR09N−02
F01618
F01618
Bellcrank BootAdjuster
Parking Brake Bellcrank
No.1 or No.2Bleeder Plug
Wheel Cylinder
Parking Brake Cable No.2Rear Shoe Pin
Spring
 C−WasherClip
Spring Spring

−W asher
 C−Washer PistonBoot
Bellcrank
Bracket
Parking Brake Lever
Parking Brake Cable
No.1Dust Cover
Bellcrank No.3
Adjuster
Return
Spring
Anchor
Spring
Automatic Adjusting
Lever CupE−Ring Front Shoe
Gasket
Brake Drum Inspection
Hole plug
Pin
High temperature grease 
Non−reusable part
Lithium soap base glycol grease
N·m (kgf·cm, ft·lbf)Pin: Specified torque
Plug13 (130, 9)
Shoe Hold−Down Spring
Cup
11 (110, 8)
10 (100, 7)
15 (155, 11)
BR−44
− BRAKEREAR DRUM BRAKE (4WD)
1649 Author: Date:
1996 TOYOTA T100 (RM449U)
REAR DRUM BRAKE (4WD)
COMPONENTS

Downloaded from www.Manualslib.com manuals search engine BR0970
SST
− BRAKEREAR DRUM BRAKE (4WD)
BR−47
1996 TOYOTA T100 (RM449U)
9. REMOVE WHEEL CYLINDER
(a) Using SST, disconnect the brake line. Use a container to
catch the brake fluid.
SST 09751−36011
Torque: 15 N·m (155 kgf·cm, 11 ft·lbf)
(b) Remove the 2 bolts and the wheel cylinder.
Torque: 10 N·m (100 kgf·cm, 7 ft·lbf)
10. DISASSEMBLE WHEEL CYLINDER
Remove these parts from the wheel cylinder.
2 boots
2 pistons
2 piston cups
Spring

Downloaded from www.Manualslib.com manuals search engine R07653
SR0097
SR075−01
R09732
− STEERINGSTEERING WHEEL
SR−9
1683 Author: Date:
1996 TOYOTA T100 (RM449U)
STEERING WHEEL
INSPECTION
1. CHECK THAT STEERING WHEEL FREEPLAY IS COR-
RECT
With the vehicle stopped and tires pointed straight ahead, rock
the steering wheel gently back and forth with light finger pres-
sure.
Freeplay should not exceed the maximum.
Maimum freeplay: 30 mm (1.18 in.)
4WD:
If the freeplay exceeds the maximum, adjust it in the following
procedure.
2. 4WD:
ADJUST STEERING GEAR
(a) Point the front wheels straight ahead.
(b) Loosen the adjusting screw lock nut.
(c) Turn the sector shaft adjusting screw clockwise to de-
crease steering wheel freeplay and counterclockwise to
increase it.
HINT:
Turn the adjusting screw in small increments and check the
freeplay between each adjustment.
(d) Turn the steering wheel half way around in both direc-
tions.
Check the the freeplay is correct and steering is smooth
and without rough spots.
(e) Torque the adjusting screw lock nut (See page SR−80).
3. CHECK STEERING EFFORT
(a) Center the steering wheel.
(b) Remove the steering wheel pad (See page SR−13).
(c) Start the engine and run it at idle.
(d) Measure the steering effort in both directions.
Reference: 8.3 N·m (85 kgf·cm, 73 in.·lbf)
HINT:
Be sure to consider the tire type, pressure and contact surface
before making your diagnosis.
(e) Torque the steering wheel set nut.
Torque: 35 N·m (360 kgf·cm, 26 ft·lbf)
(f) Install the steering wheel pad (See page SR−20).

Downloaded from www.Manualslib.com manuals search engine W03127
AT:
For 2WDParking Lock Cable
Steering Wheel
Steering Wheel Torx Screw
Steering Wheel Lower
No.2 CoverPad Control Shaft Column Upper
Cover
Lever
 Locking
Wire
Column Hole
CoverSteering Column Assembly
Steering Wheel Lower
No.3 Cover
Torx Screw
Combination Switch
(w/ Spiral Cable)
Column Lower Cover
Light Control Rheostat
Front Door Scuff
Plate Sliding w/ Shaft York
Sub−Assembly
Lower Finish Panel No.1
Intermediate
Shaft Assembly
Engine Hood Release
Lever
Duct Heater to
Register No.2
Intermediate
Shaft Assembly
Cowl Side Trim
 Non−reusable partControl Shaft Assembly
x35 (360, 26)
25 (260, 19)
35 (360, 26)
35 (360, 26)
35 (360, 26)
: Specified torque
N·m (kgf·cm, ft·lbf)
9.0 (90, 78 in.·lbf)
9.0 (90, 78 in.·lbf)
SR076−01
SR−10
− STEERINGNON−TILT STEERING COLUMN
1684 Author: Date:
1996 TOYOTA T100 (RM449U)
NON−TILT STEERING COLUMN
COMPONENTS

Downloaded from www.Manualslib.com manuals search engine W03128
MT:
Column Upper
Cover
Torx Screw
Steering Wheel
Pad
Steering Wheel
Steering Wheel Lower
No.3 Cover
Torx Screw
Combination Switch
(w/ Spiral Cable)
Column Lower Cover
Light Control Rheostat
Front Door Scuff
Plate Steering Wheel Lower
No.2 Cover
Steering Column Assembly
Column Hole Cover
x7
Engine Hood Release
LeverLower Finish Panel No.1Sliding w/ Shaft York
Sub−Assembly
Intermediate
Shaft Assembly
Duct Heater to
Register No.2
Cowl Side Trim Intermediate
Shaft Assembly For 2WD9.0 (90, 78 in.·lbf)35 (360, 26)
: Specified torque
N·m (kgf·cm, ft·lbf)
9.0 (90, 78 in.·lbf)
25 (260, 19)
35 (360, 26)
35 (360, 26)
35 (360, 26)
− STEERINGNON−TILT STEERING COLUMN
SR−11
1685 Author: Date:
1996 TOYOTA T100 (RM449U)