1996 TOYOTA T100 engine

Downloaded from www.Manualslib.com manuals search engine − SERVICE SPECIFICATIONSENGINE MECHANICAL (5VZ−FE)
SS−13
1996 TOYOTA T100 (RM449U) Engine mounting bracket x Cylinder block
4444032
Oil filter union x Cylinder block2525018
Oil pressure switch x Cylinder block1515011
Generator adjusting bar x Cylinder block4242031
Knock sensor x Cylinder block3940029
No.2 idler pulley bracket x Cylinder block3838028
Water bypass pipe x Cylinder block8.58575 in.·lbf
Rear end plate x Cylinder block7.57566 in.·lbf
Drive plate x Crankshaft8385063
Flywheel x Crankshaft8585063
Clutch release cylinder x Transmission121209
Stabilizer bar bracket mounting bolt3030622
Stabilizer bar x Lower suspension arm131309
Front exhaust pipe x Exhaust crossover pipe6263046
Front exhaust pipe x Center exhaust pipe4849035
Front exhaust pipe support bracket x Front exhaust pipe4445033
Front exhaust pipe support bracket x Transmission4445033
Center exhaust pipe x Tailpipe4849035
Center exhaust pipe support bracket x Body2930021

Downloaded from www.Manualslib.com manuals search engine SS094−01
SS−14
− SERVICE SPECIFICATIONSEMISSION CONTROL (3RZ−FE)
188 Author: Date:
1996 TOYOTA T100 (RM449U)
EMISSION CONTROL (3RZ−FE)
SERVICE DATA
VSV for EVAPResistance at 20°C (68°F)30 − 34 Ω
VSV for EGRResistance at 20°C (68°F)33 − 39 Ω

Downloaded from www.Manualslib.com manuals search engine SS095−01
− SERVICE SPECIFICATIONSEMISSION CONTROL (3RZ−FE)
SS−15
1996 TOYOTA T100 (RM449U)
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
Charcoal canister x Charcoal canister bracket3131023
EGR valve x Air intake chamber1919514
EGR valve x EGR pipe1919514
EGR pipe x Exhaust manifold2020015
EGR pipe x Cylinder head1818513
Heated oxygen sensor x Center exhaust pipe2020014
Front exhaust pipe x Center pipe4849035
Center pipe x Tail pipe4849035

Downloaded from www.Manualslib.com manuals search engine SS00R−11
SS−16
− SERVICE SPECIFICATIONSEMISSION CONTROL (5VZ−FE)
190 Author: Date:
1996 TOYOTA T100 (RM449U)
EMISSION CONTROL (5VZ−FE)
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
Charcoal canister x Charcoal canister bracket1818013
EGR valve x Air intake chamber18.518514
EGR valve x EGR pipe18.518514
EGR pipe x LH exhaust manifold18.518514
EGR pipe stay x Cylinder head8.08071 in.·lbf
Heated oxygen sensor x Center exhaust pipe2020014
Front exhaust pipe x Center exhaust pipe4849035
Center exhaust pipe x Tailpipe4849035

Downloaded from www.Manualslib.com manuals search engine SS096−02
− SERVICE SPECIFICATIONSMFI (3RZ−FE)
SS−17
191 Author: Date:
1996 TOYOTA T100 (RM449U)
MFI (3RZ−FE)
SERVICE DATA
Fuel pressure
regulatorFuel pressure at no vacuum265 − 304 kPa
(2.7 − 3.1 kgf/cm2, 38 − 44 psi)
Fuel pumpResistance at 20°C (68°F)0.2 − 3.0 Ω
InjectorResistance at 20°C (68°F)
Injection volume
Difference between each cylinder
Fuel leakage12 − 16 Ω
69 − 88 cm3 (4.2 − 5.3 cu in.) per 15 seconds
5 cm3 (0.3 cu in.) or less
One drop or less per minutes
Throttle bodyThrottle valve fully closed angle
Throttle opener setting speed6°
1,200 − 1,400 rpm
TP sensorClearance between stop screw and leverTerminalsResistance
0 mm (0 in.) VTA − E2
0.50 mm (0.020 in.) IDL − E2
0.75 mm (0.030 in.) IDL − E2
Throttle valve fully open VTA − E2
−VC − E20.2 − 5.7 kΩ
2.3 kΩ or less
Infinity
2.0 − 10.2 kΩ
2.5 − 5.9 kΩ
IAC valveResistance +B − RSC or RSO17.0 − 24.5 Ω (−10 − 50°C)
21.5 − 28.5 Ω ( 50 − 100°C)
VSV for EVAPResistance at 20°C (68°F)30 − 34 Ω
VSV for EGRResistance at 20°C (68°F)33 − 39 Ω
VSV for Vapor
pressure sensorResistance at 20°C (68°F)37 − 44 Ω
Vapor pressure
sensorPower source voltage4.5 − 5.5 V
ECT sensorResistance at −20°C (−4°F)
at 0°C (32°F)
at 20°C (68°F)
at 40°C (104°F)
at 60°C (140°F)
at 80°C (176°F)10 − 20 kΩ
4 − 7 kΩ
2 − 3 kΩ
0.9 − 1.3 kΩ
0.4 − 0.7 kΩ
0.2 − 0.4 kΩ
MAF meterResistance (THA − E2) at −20°C (−4°F)
at 0°C (32°F)
at 20°C (68°F)
at 40°C (104°F)
at 60°C (140°F)
at 80°C (176°F)10 − 20 kΩ
4 − 7 kΩ
2 − 3 kΩ
0.9 − 1.3 kΩ
0.4 − 0.7 kΩ
0.2 − 0.4 kΩ
EGR gas temp.
sensorResistance at 50°C (122°F)
at 100°C (212°F)
at 150°C (302°F)64 − 97 kΩ
11 − 16 kΩ
2 − 4 kΩ
Heated
oxygen sensorHeater coil resistance
Bank 1 sensor 1 at 20°C (68°F)
Bank 1 sensor 2 at 20°C (68°F)
11 − 16 Ω
11 − 16 Ω
Fuel cut RPMFuel return rpm M/T
A/T1,400 rpm
1,500 rpm

Downloaded from www.Manualslib.com manuals search engine SS097−02
SS−18
− SERVICE SPECIFICATIONSMFI (3RZ−FE)
1996 TOYOTA T100 (RM449U)
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
Fuel line (Union bolt type)2930022
Fuel line (Flare nut type)3031022
Fuel pump bracket assembly x Fuel tank3.94035 in.·lbf
Fuel filter x Cylinder block2020015
Fuel pressure regulator x Delivery pipe8.89078 in.·lbf
Delivery pipe x Cylinder head2121015
Fuel inlet tube x Fuel filter2930022
Fuel inlet tube x Delivery pipe2930022
Air intake chamber x Intake manifold2121015
Throttle body x Air intake chamber2020014
Fuel evaporation tube x Fuel tank1.51513 in.·lbf
Fuel tank filler pipe x Fuel tank3.53531 in.·lbf
Fuel inlet pipe x Body5.45547 in.·lbf
Fuel tank band x Body3940029
MAF meter x Air cleaner cap101007
ECT sensor x Cylinder head2020014
Knock sensor x Cylinder block4445033

Downloaded from www.Manualslib.com manuals search engine SS00U−11
− SERVICE SPECIFICATIONSSFI (5VZ−FE)
SS−19
193 Author: Date:
1996 TOYOTA T100 (RM449U)
SFI (5VZ−FE)
SERVICE DATA
Fuel pressure
regulatorFuel pressure at no vacuum265 − 304 kPa (2.7 − 3.1 kgf/cm2, 38 − 44 psi)
Fuel pumpResistance at 20 °C (68 °F)0.2 − 3.0 Ω
InjectorResistance
Injection volume
Difference between each cylinder
Fuel leakageApprox. 13.8 Ω
56 − 69 cm3 (3.4 − 4.2 cu in.) per 15 sec.
6 cm3 (0.31 cu in.) or less
1 drop or less per minute
MAF meterResistance (THA − E2) at −20 °C (−4 °F)
at 0 °C (32 °F)
at 20 °C (68 °F)
at 40 °C (104 °F)
at 60 °C (140 °F)
at 80 °C (176 °F)10 − 20 kΩ
4 − 7 kΩ
2 − 3 kΩ
0.9 − 1.3 kΩ
0.4 − 0.7 kΩ
0.2 − 0.4 kΩ
Throttle bodyThrottle valve fully closed angle
DP setting speed (M/T)
Throttle opener setting speed10°
1,800 − 2,200 rpm
900 − 1,950 rpm
Throttle position
sensor
Clearance between stop screw and lever
0 mm (0 in.) VTA − E2
0.32 mm (0.013 in.) IDL − E2
0.54 mm (0.021 in.) IDL − E2
Throttle valve fully open VTA − E2
VC − E2
0.28 − 6.4 kΩ
0.5 kΩ or less
Infinity
2.0 − 11.6 kΩ
2.7 − 7.7 kΩ
IAC valveResistance (+B − RSO or RSC) at cold
at hot17.0 − 24.5 Ω
21.5 − 28.5 Ω
VSV for fuel pres-
sure controlResistance at 20 °C (68 °F)33 − 39 Ω
VSV for EGR
(2WD 0.5 ton)Resistance at 20 °C (68 °F)33 − 39 Ω
VSV for EVAPResistance at 20 °C (68 °F)29 − 33 Ω
A/C idle−up valve
(w/ A/C)Resistance at 20 °C (68 °F)30 − 34 Ω
ECT sensorResistance at −20 °C (−4 °F)
at 0 °C (32 °F)
at 20 °C (68 °F)
at 40 °C (104 °F)
at 60 °C (140 °F)
at 80 °C (176 °F)10 − 20 kΩ
4 − 7 kΩ
2 − 3 kΩ
0.9 − 1.3 kΩ
0.4 − 0.7 kΩ
0.2 − 0.4 kΩ
EGR gas temper-
ature sensor
(2WD 0.5 ton)Resistance at 50 °C (122 °F)
at 100 °C (212 °F)
at 150 °C (302 °F)64 − 97 kΩ
11 − 16 κΩ
2 − 4 kΩ
Heated oxygen
sensorHeater coil resistance
M/T Bank 1 Sensor 1 at 20 °C (68 °F)
Others at 20 °C (68 °F)
5 − 7 Ω
11 − 16 Ω
Fuel cut rpmFuel return rpm M/T
A/T1,000 rpm
1,200 rpm

Downloaded from www.Manualslib.com manuals search engine SS00V−11
SS−20
− SERVICE SPECIFICATIONSSFI (5VZ−FE)
1996 TOYOTA T100 (RM449U)
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
Fuel line (Union bolt type)34.335025
Fuel line (Flare nut type)34.335025
Fuel line (Flare nut type) using SST2828521
No. 2 timing belt cover x No. 3 timing belt cover99080 in.·lbf
Fuel inlet pipe x Intake manifold88071 in.·lbf
Delivery pipe x Intake manifold1313010
Fuel pump bracket assembly x Fuel tank3.94035 in.·lbf
Fuel tank band x Body4344032
Fuel tank filler pipe x Fuel tank3.94035 in.·lbf
Fuel evaporation vent tube x Fuel tank1.51513 in.·lbf
Fuel pressure regulator x LH delivery pipe88071 in.·lbf
MAF meter x Air cleaner cap6.97261 in.·lbf
VSV assembly x Air intake connector88071 in.·lbf
A/C idle−up valve x Intake air connector2020014
ECT sensor x Intake manifold2020014
Knock sensor x Cylinder block3940029
EGR gas temperature sensor x EGR valve2020014
Heated oxygen sensor x Front exhaust pipe, Center exhaust pipe2020014