1996 TOYOTA T100 engine

Downloaded from www.Manualslib.com manuals search engine PP3LU−01
− PREPARATIONAIR CONDITIONING
PP−123
1996 TOYOTA T100 (RM449U)
RECOMMENDED TOOLS
09082−00050TOYOTA Electrical Tester Set.

Downloaded from www.Manualslib.com manuals search engine PP0E4−02
PP−124
− PREPARATIONAIR CONDITIONING
1996 TOYOTA T100 (RM449U)
EQUIPMENT
Voltmeter
Ammeter
Ohmmeter
Test lead
ThermometerThermistor
Torque wrench
Dial indicatorMagnetic clutch
Plastic hammerMagnetic clutch
Hexagon wrenchExpansion valve

Downloaded from www.Manualslib.com manuals search engine PP0E5−07
− PREPARATIONAIR CONDITIONING
PP−125
1996 TOYOTA T100 (RM449U)
LUBRICANT
ItemCapacityClassification
Compressor oil−ND−OIL 8 or equivalent
When replacing receiver10 cc (0.34 fl.oz.)
When replacing condenser40 cc (1.4 fl. oz.)
When replacing evaporator40 cc (1.4 fl. oz.)
When replacing compressor140 cc (4.8 fl. oz.)

Downloaded from www.Manualslib.com manuals search engine SS – SERVICE SPECIFICATIONS

STANDARD BOLT SS-1
MAINTENANCE SS-3
ENGINE MECHANICAL (3RZ-FE) SS-4
ENGINE MECHANICAL (5VZ-FE) SS-9
EMISSION CONTROL (3RZ-FE) SS-14
EMISSION CONTROL (5VZ-FE) SS-16
MFI (3RZ-FE) SS-17
SFI (5VZ-FE) SS-19
COOLING (3RZ-FE) SS-21
COOLING (5VZ-FE) SS-23
LUBRICATION (3RZ-FE) SS-25
LUBRICATION (5VZ-FE) SS-27
IGNITION (3RZ-FE) SS-29
IGNITION (5VZ-FE) SS-31
STARTING (3RZ-FE) SS-33
STARTING (5VZ-FE) SS-35
CHARGING (3RZ-FE) SS-37
CHARGING (5VZ-FE) SS-39
CLUTCH SS-41
MANUAL TRANSMISSION (R150,
R150F) SS-43
MANUAL TRANSMISSION (W59) SS-46
AUTOMATIC TRANSMISSION SS-49
TRANSFER SS-53
PROPELLER SHAFT SS-56
SUSPENSION AND AXLE SS-58
BRAKE SS-69
STEERING SS-71
SUPPLEMENTAL RESTRAINT SYSTEM SS-75
BODY ELECTRICAL SS-77
BODY SS-80
AIR CONDITIONING SS-82

Downloaded from www.Manualslib.com manuals search engine SS00F−01
V06821
Mark
Mark Class
Class
Hexagon head
bolt
Bolt
head No.4−
5−
6−
7−
8−
9−
10−
11−4T
5T
6T
7T
8T
9T
10T
11 T
No mark
No mark Hexagon
flange bolt
w/ washer
hexagon bolt4T
4T
5T
6T
7T
8T Hexagon head
bolt
Hexagon
flange bolt
w/ washer
hexagon bolt
Hexagon head
bolt
Hexagon head
bolt2
Protruding
lines
2
Protruding
lines
3
Protruding
lines
4
Protruding
linesHexagon
flange bolt
w/ washer
hexagon bolt
Hexagon
flange bolt
w/ washer
hexagon bolt
Hexagon
flange bolt
w/ washer
hexagon bolt
Stud bolt
Welded bolt4
Protruding
lines
5
Protruding
lines
6
Protruding
lines
No mark
Grooved9T
10T
11 T
4T
6T
4T
− SERVICE SPECIFICATIONSSTANDARD BOLT
SS−1
175 Author: Date:
1996 TOYOTA T100 (RM449U)
STANDARD BOLT
HOW TO DETERMINE BOLT STRENGTH

Downloaded from www.Manualslib.com manuals search engine SS00G−01
V00079
ClassDiameter
mmPitch
mmSpecified torque
Hexagon head bolt
Hexagon flange bolt
N·m kgf·cm
ft·lbf N·mkgf·cm
ft·lbf
in.·lbf
in.·lbf
in.·lbfin.·lbf
in.·lbf
in.·lbf SS−2
− SERVICE SPECIFICATIONSSTANDARD BOLT
1996 TOYOTA T100 (RM449U)
SPECIFIED TORQUE FOR STANDARD BOLTS

Downloaded from www.Manualslib.com manuals search engine SS091−01
− SERVICE SPECIFICATIONSMAINTENANCE
SS−3
177 Author: Date:
1996 TOYOTA T100 (RM449U)
MAINTENANCE
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
Front seat mount bolts3737527
Strut bar bracket x Frame 2WD5253038
Leaf spring U−bolt mounting nuts133135098

Downloaded from www.Manualslib.com manuals search engine SS092−01
SS−4
− SERVICE SPECIFICATIONSENGINE MECHANICAL (3RZ−FE)
178 Author: Date:
1996 TOYOTA T100 (RM449U)
ENGINE MECHANICAL (3RZ−FE)
SERVICE DATA
Valve
clearance
(Cold)Intake
Exhaust0.15 − 0.25 mm (0.006 − 0.010 in.)
0.25 − 0.35 mm (0.010 − 0.014 in.)
Ignition timing3 − 7° BTDC @ idle
Idle speed650 − 750 rpm
Compression
pressureat 250 rpm STD
Minimum
Difference of pressure between each cylinder1,230 kPa (12.5 kgf/cm2, 178 psi) or more
880 kPa (9.0 kgf/cm2, 127 psi)
98 kPa (1.0 kgf/cm2, 14 psi) or less
Cylinder headWarpage
Cylinder block side Maximum
Manifold sideMaximum
Valve seat
Refacing angleIntake
Exhaust
Contacting angle
Contacting width
Valve guide bushing bore diameter STD
O/S 0.05
Cylinder head bolt outside diameter STD
Minimum
0.05 mm (0.0020 in.)
0.10 mm (0.0039 in.)
30°, 45°, 60°
45°, 60°
45°
1.0 − 1.4 mm (0.039 − 0.055 in.)
11.000 − 11.027 mm (0.4331 − 0.4341 in.)
11.050 − 11.077 mm (0.4350 − 0.4361 in.)
10.76 − 10.97 mm (0.4236 − 0.4319 in.)
10.40 mm (0.4094 in.)
Valve guide
bushingInside diameter
Protrusion height
Replacing temperature (Cylinder head side)6.010 − 6.030 mm (0.2366 − 0.2374 in.)
8.2 − 8.6 mm (0.323 − 0.339 in.)
80 − 100°C (176 −212°F)
ValveValve overall length STD Intake
Exhaust
Minimum Intake
Exhaust
Valve face angle
Stem diameterIntake
Exhaust
Stem oil clearance STD Intake
Exhaust
Minimum Intake
Exhaust
Margin thickness STD
Minimum103.45 mm (4.0728 in.)
103.60 mm (4.0787 in.)
102.95 mm (4.0531 in.)
103.10 mm (4.0590 in.)
44.5°
5.970 − 5.985 mm (0.2350 − 0.2356 in.)
5.965 − 5.980 mm (0.2348 − 0.2354 in.)
0.025 − 0.060 mm (0.0010 − 0.0024 in.)
0.030 − 0.065 mm (0.0012 − 0.0026 in.)
0.08 mm (0.0031 in.)
0.10 mm (0.0039 in.)
1.0 mm (0.039 in.)
0.5 mm (0.020 in.)
Valve springDeviation Maximum
Installed tension at 37.5 mm (1.406 in.)2.0 mm (0.079 in.)
177 − 204 N (18.0 − 20.0 kgf, 45.9 − 39.7 lbf)
Valve lifterLifter diameter
Lifter bore diameter
Oil clearance STD
Maximum30.966 − 30.976 mm (1.1578 − 1.2195 in.)
31.000 − 31.016 mm (1.2205 − 1.2211 in.)
0.024 − 0.055 mm (0.0009 − 0.0022 in.)
0.07 mm (0.0028 in.)
ManifoldWarpageMaximum Intake
Exhaust0.20 mm (0.0078 in.)
0.50 mm (0.0197 in.)
Air intake
chamberWarpage Maximum0.20 mm (0.0078 in.)