1996 TOYOTA T100 engine

Downloaded from www.Manualslib.com manuals search engine SS09C−03
− SERVICE SPECIFICATIONSIGNITION (3RZ−FE)
SS−29
203 Author: Date:
1996 TOYOTA T100 (RM449U)
IGNITION (3RZ−FE)
SERVICE DATA
Firing order−1 − 3 − 4 − 2
High−tension
cordResistance Maximum25 kΩ per cord
Spark plugRecommended spark plug ND
Recommended spark plug NGK
Correct electrode gapK16R−U
BKR5EYA
0.8 mm (0.031 in.)
Ignition coil
Resistance
Primary coilCold
Hot
Secondary coil Cold
Hot
0.36 − 0.55 Ω
0.45 − 0.65 Ω
9.0 − 15.4 kΩ
11.4 − 18.1 kΩ
Distributor
Air gap
Signal generator (pick up coil) Resistance
at cold G+ − G−
at hot G+ − G−0.2 − 0.4 mm (0.008 − 0.016 in.)
185 − 275 Ω
240 − 325 Ω
Crankshaft
position
sensorResistance at cold NE+ − NE−
at hot NE+ − NE−1,630 − 2,740 Ω
2,065 − 3,225 Ω

Downloaded from www.Manualslib.com manuals search engine SS09D−03
SS−30
− SERVICE SPECIFICATIONSIGNITION (3RZ−FE)
1996 TOYOTA T100 (RM449U)
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
Spark plug x Cylinder head2020014
Distributor x Cylinder head1919514
Crankshaft position sensor x Timing chain cover8.58574 in.·lbf
Generator bracket x Cylinder block74.576055
Generator bracket x Timing chain cover1818013

Downloaded from www.Manualslib.com manuals search engine SS016−04
− SERVICE SPECIFICATIONSIGNITION (5VZ−FE)
SS−31
205 Author: Date:
1996 TOYOTA T100 (RM449U)
IGNITION (5VZ−FE)
SERVICE DATA
Firing order−1 − 2 − 3 − 4 − 5 − 6
Spark plugRecommended spark plug ND
NGK
Correct electrode gap for new plugK16TR11
BKR5EKB−11
1.1 mm (0.043 in.)
Ignition coilPrimary coil resistance Cold
Hot
Secondary coil resistance Cold
Hot0.67 − 1.05 Ω
0.85 − 1.23 Ω
9.3 −16.0 kΩ
11.7 − 18.8 kΩ
Camshaft position
sensorResistance Cold
Hot835 − 1,400 Ω
1,060 − 1,645 Ω
Crankshaft posi-
tion sensorResistance Cold
Hot1,630 − 2,740 Ω
2,065 − 3,225 Ω

Downloaded from www.Manualslib.com manuals search engine SS017−01
SS−32
− SERVICE SPECIFICATIONSIGNITION (5VZ−FE)
1996 TOYOTA T100 (RM449U)
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
Spark plug x Cylinder head1818013
Ignition coil x Cylinder head7.88069 in.·lbf
Camshaft position sensor x Cylinder head7.88069 in.·lbf
Crankshaft position sensor x Oil pump7.88069 in.·lbf

Downloaded from www.Manualslib.com manuals search engine SS09E−02
− SERVICE SPECIFICATIONSSTARTING (3RZ−FE)
SS−33
207 Author: Date:
1996 TOYOTA T100 (RM449U)
STARTING (3RZ−FE)
SERVICE DATA
Starter
(1.2 kW,
1.4 kW type)Rated voltage and output power
No−load characteristicsCurrent
rpm
Brush length STD
Minimum
Spring installed load
1.2 kW type STD
Minimum
1.4 kW type STD
Minimum
Commutator
Diameter STD
Minimum
Undercut depth STD
Minimum
Circle runoutMaximum
Magnetic switch
Contact plate for wearMaximum12 V 1.2 kW, 1.4 kW
90 A or less at 11.5 V
3,000 rpm or more
15.5 mm (0.610 in.)
10.0 mm (0.394 in.)
13.7 − 19.6 N (1.40 − 2.00 kgf, 3.1 − 4.4 lbf)
9.8 N (1.00 kgf, 2.2 lbf)
17.6 − 23.5 N (1.80 − 2.40 kgf, 4.0 − 5.3 lbf)
11.8 N (1.20 kgf, 2.6 lbf)
30.0 mm (1.18 in.)
29.0 mm (1.14 in.)
0.6 mm (0.024 in.)
0.2 mm (0.008 in.)
0.05 mm (0.0020 in.)
0.9 mm (0.035 in.)
Starter
(1.8 kW,
2.0 kW type)
Rated voltage and output power
No−load characteristicsCurrent
rpm
Brush length STD
Minimum
Spring installed load STD
Minimum
Commutator
Diameter STD
Minimum
Undercut depth STD
Minimum
Circle runoutMaximum
Magnetic switch
Contact plate for wearMaximum12 V 1.8 kW, 2.0 kW
100 A or less at 11.5 V
2,500 rpm or more
15.0 mm (0.591 in.)
9.0 mm (0.354 in.)
21.5 − 27.5 N (2.20 − 2.80 kgf, 4.9 − 6.2 lbf)
12.7 N (1.30 kgf, 2.7 lbf)
35.0 mm (1.38 in.)
34.0 mm (1.34 in.)
0.7 mm (0.028 in.)
0.2 mm (0.008 in.)
0.05 mm (0.0020 in.)
0.9 mm (0.035 in.)

Downloaded from www.Manualslib.com manuals search engine SS09F−02
SS−34
− SERVICE SPECIFICATIONSSTARTING (3RZ−FE)
1996 TOYOTA T100 (RM449U)
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
Starter mounting bolt3940029
Starter wire mounting nut8.89078 in.·lbf
Lead wire x Terminal C of starter5.96052 in.·lbf
Field frame x Starter housing 1.2 kW, 1.4 kW type
1.8 kW, 2.0 kW type5.9
9.360
9552 in.·lbf
82 in.·lbf
Starter housing x Magnetic switch 1.2 kW, 1.4 kW type
1.8 kW, 2.0 kW type5.9
9.360
9552 in.·lbf
82 in.·lbf
End cover x Field frame 1.2 kW, 1.4 kW type
1.8 kW, 2.0 kW type1.5
3.815
3913 in.·lbf
34 in.·lbf
Terminal nut x Terminal 30 of starter1717012
Terminal nut x Terminal C of starter1717012
Magnetic switch end cover x Magnetic switch 1.2 kW, 1.4 kW type
1.8 kW, 2.0 kW type2.5
3.625
3522
30

Downloaded from www.Manualslib.com manuals search engine SS01A−11
− SERVICE SPECIFICATIONSSTARTING (5VZ−FE)
SS−35
209 Author: Date:
1996 TOYOTA T100 (RM449U)
STARTING (5VZ−FE)
SERVICE DATA
Starter
(1.4 kW type)
Rated voltage and output power
No−load characteristicsCurrent
rpm
Brush length STD
Minimum
Spring installed load
1.2 kW type STD
Minimum
1.4 kW type STD
Minimum
Commutator
Diameter STD
Minimum
Undercut depth STD
Minimum
Circle runoutMaximum
Magnetic switch
Contact plate for wearMaximum12 V 1.2 kW 1.4 kW
90 A or less at 11.5 V
3,000 rpm or more
15.5 mm (0.610 in.)
10.0 mm (0.394 in.)
13.7 − 19.6 N (1.40 − 2.00 kgf, 3.1 − 4.4 lbf)
9.8 N (1.00 kgf, 2.2 lbf)
17.6 − 23.5 N (1.80 − 2.40 kgf, 4.0 − 5.3 lbf)
11.8 N (1.20 kgf, 2.6 lbf)
30 mm (1.180 in.)
29 mm (1.140 in.)
0.6 mm (0.024 in.)
0.2 mm (0.008 in.)
0.05 mm (0.0020 in.)
0.9 mm (0.035 in.)
Starter
(1.8 kW type)Rated voltage and output power
No−load characteristicsCurrent
rpm
Brush length STD
Minimum
Spring installed load STD
Minimum
Commutator
Diameter STD
Minimum
Undercut depth STD
Minimum
Circle runoutMaximum
Magnetic switch
Contact plate for wearMaximum12 V 1.8 kW
100 A or less at 11.5 V
2,500 rpm or more
15.0 mm (0.591 in.)
9.0 mm (0.354 in.)
21.5 − 27.5 N (2.20 − 2.80 kgf, 4.9 − 6.2 lbf)
12.7 N (1.30 kgf, 2.7 lbf)
35 mm (1.380 in.)
34 mm (1.340 in.)
0.7 mm (0.028 in.)
0.2 mm (0.008 in.)
0.05 mm (0.0020 in.)
0.9 mm (0.035 in.)

Downloaded from www.Manualslib.com manuals search engine SS01B−08
SS−36
− SERVICE SPECIFICATIONSSTARTING (5VZ−FE)
1996 TOYOTA T100 (RM449U)
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
Starter wire mounting nut8.89078 in.·lbf
Starter mounting bolt3940029
Lead wire x Terminal C of starter5.96052 in.·lbf
Field frame, Magnetic switch x Starter housing 1.2 kW, 1.4 kW type
1.8 kW type5.9
9.360
9552 in.·lbf
82 in.·lbf
End cover x Field frame 1.2 kW, 1.4 kW type
1.8 kW type1.5
3.815
3913 in.·lbf
34 in.·lbf
Terminal nut x Terminal C of starter, Terminal 30 of starter1717012
Magnetic switch end cover x Magnetic switch 1.2 kW, 1.4 kW type
1.8 kW type2.5
3.625
3522 in.·lbf
30 in.·lbf