1996 TOYOTA LAND CRUISER lock

BO2455
Cotton TapePanel
Cover
BO−16
−
BODY REAR DOOR
1996 LAND CRUISER (RM451U)
NOTICE:
Do not block the clip sealing with the tape.
11. REMOVE DOOR SPEAKER
12. REMOVE LINK PROTECTOR
13. REMOVE LOCKING LINK AND DOOR OPENING LINK
14. REMOVE DOOR GLASS RUN
15. REMOVE REAR LOWER FRAME
16. REMOVE QUARTER WINDOW GLASS WITH WEATH-
ERSTRIP
17. REMOVE DOOR GLASS
18. REMOVE WINDOW REGULATOR Torque: 5.0 N·m (50 kgf·cm, 43 in.·lbf)
HINT:
At the time of reassembly, apply MP grease to the sliding sur-
face and gears of the regulator.
NOTICE:
Do not apply grease to the spring.
19. REMOVE DOOR LOCK
HINT:
At the time of reassembly, apply adhesive to the 3 screws. Part No.08833 −00070, THREE BOND 1324 or equiva-
lent
Torque: 5.0 N·m (50 kgf·cm, 43 in.·lbf)
HINT:
At the time of reassembly, apply MP grease to the sliding sur-
face of the door lock.
20. REMOVE OUTSIDE HANDLE
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Version 1.11 - 03/16/2010

BO37R−01
BO−18
−
BODY REAR DOOR
1996 LAND CRUISER (RM451U)
ADJUSTMENT
1. ADJUST DOOR IN FORWARD/REARWARD AND VER-
TICAL DIRECTIONS
Adjust the door by loosening the body side hinge bolts. Torque: 24 N·m (240 kgf·cm, 17 ft·lbf)
2. ADJUST DOOR IN LEFT /RIGHT AND VERTICAL DIRECTIONS
Adjust the door by loosening the door side hinge bolts. Torque: 24 N·m (240 kgf·cm, 17 ft·lbf)
3. ADJUST DOOR LOCK STRIKER
(a) Check that the door fit and door lock linkages are adjusted
correctly.
(b) Loosen the striker mounting screws to adjust.
(c) Using a plastic hammer, tap the striker to adjust it.
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Brought to you by BirfMark
Version 1.11 - 03/16/2010

BO37W−01
−
BODY BACK DOOR
BO−21
1996 LAND CRUISER (RM451U)
DISASSEMBLY
HINT:
Tape the screwdriver tip before using to pry parts.
1. REMOVE UPPER BACK DOOR
(a) Remove the pull handle and pull handle bezel.
(b) Remove the back door trim.
(1) Insert a screwdriver, between the retainers and trim
to pry it loose.
(2) Remove the back door trim.
(c) Remove the door weatherstrip.
NOTICE:
Do not pull strongly on the weatherstrip as it may tear.
(d) Remove the weatherstrip upper.
NOTICE:
Do not pull strongly off the weatherstrip as it may tear.
(e) Remove the door inside handle.
(f) Remove the door lock control.
(g) Remove the outside handle.
(h) Remove the door lock cylinder.
(i) Remove the wiper arm.
(j) Remove the wiper motor.
(k) Remove the wiper control relay.
(l) Remove the door lock.
(m) Remove the damper stay.
2. REMOVE LOWER BACK DOOR
(a) Remove the door trim. (1) Insert a screwdriver, between the retainers and
door trim to pry it loose.
(2) Remove the door trim.
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Version 1.11 - 03/16/2010

BO2455
Panel
Cotton Tape Cover
BO−22
−
BODY BACK DOOR
1996 LAND CRUISER (RM451U)
(b) Remove the service hole cover.
(c) Remove the door lock control.
(d) Remove the door lock.
(e) Remove the license plate light cover.
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Brought to you by BirfMark
Version 1.11 - 03/16/2010

BO37X−01
−
BODY BACK DOOR
BO−23
1996 LAND CRUISER (RM451U)
ADJUSTMENT
1. ADJUST UPPER BACK DOOR
(a) Adjust the door in forward/rearward and left/right direc-
tions.
Adjust the door by loosening the door side hinge bolts.
(b) Adjust the door in left/right and vertical directions. Adjust the door by loosening the body side hinge bolts.
(c) Adjust the door lock striker. (1) Check that the door fit and door lock linkage are ad-
justed correctly.
(2) Adjust the striker position by slightly loosening the striker mounting screws, and hitting the striker with
a hammer. Tighten the striker mounting screw
again.
2. ADJUST LOWER BACK DOOR
(a) Adjust the door in forward/rearward and left/right direc- tions.
Adjust the door by loosening the door side hinge bolts.
(b) Adjust the door in left/right and vertical directions. Adjust the door by loosening the body side hinge bolts.
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Brought to you by BirfMark
Version 1.11 - 03/16/2010

BO−24
−
BODY BACK DOOR
1996 LAND CRUISER (RM451U)
(c) Adjust the door lock striker.
(1) Check that the door fit and door lock linkages areadjusted correctly.
(2) Adjust the striker position by slightly loosening the striker mounting screws, and hitting the striker with
a hammer.
(3) Tighten the striker mounting screws again.
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Brought to you by BirfMark
Version 1.11 - 03/16/2010

BO38Q−01
BO−46
−
BODY WINDSHIELD
1996 LAND CRUISER (RM451U)
REMOVAL
1. REMOVE HOOD
2. REMOVE WIPER ARMS
3. REMOVE COWL LOUVER
4. REMOVE INNER REAR VIEW MIRROR
5. REMOVE PERSONAL LIGHT ASSEMBLY
6. REMOVE PERSONAL LIGHT COVER
7. REMOVE SUN VISORS AND HOLDERS
8. REMOVE ASSIST GRIPS
9. REMOVE FRONT PILLAR GARNISHES
10. LOOSEN ROOF HEADLINING
11. REMOVE WINDSHIELD GLASS
(a) From the outside of the vehicle , cut off the weatherstrip.
NOTICE:
Do not damage the body and the glass.
(b) Push piano wire through between the body and glass from the interior.
(c) Tie both wire ends to the wooden blocks or equivalent.
NOTICE:
When separating, take care not to damage the paint or inte-
rior ornaments.
To prevent scratching the safety pad when removing the
windshield, place a plastic sheet between the piano wire
and safety pad.
(d) Cut the adhesive by pulling the piano wire around it.
(e) Remove the glass.
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Version 1.11 - 03/16/2010

BO398−01
BO−76
−
BODY INSTRUMENT PANEL
1996 LAND CRUISER (RM451U)
REMOVAL
1. REMOVE STEERING WHEEL (See page SR−11)
2. REMOVE COLUMN COVER
3. REMOVE HOOD LOCK RELEASE LEVER
4. REMOVE FUEL LID RELEASE LEVER
5. REMOVE FUSE BOX OPENING COVER
6. REMOVE LOWER FINISH PANEL
7. REMOVE LOWER INSTRUMENT PANEL
8. REMOVE NO. 2 HEATER TO REGISTER DUCT
9. LOOSEN DLC 3 AND FUSE BLOCK
10. REMOVE NO. 2 CENTER CLUSTER FINISH PANEL
11. REMOVE STEERING COLUMN (See page SR−11)
12. REMOVE CLUSTER FINISH PANEL
13. REMOVE COMBINATION METER
14. REMOVE CENTER CLUSTER FINISH PANEL WITH CLOCK
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010