1996 TOYOTA LAND CRUISER Pump

LU0KJ−01
−
LUBRICATION OIL PUMP
LU−11
1996 LAND CRUISER (RM451U)
REASSEMBLY
Reassembly is in the reverse order of disassembly (See page LU−8 ).
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LU0KI−02
LU−12
−
LUBRICATION OIL PUMP
1996 LAND CRUISER (RM451U)
INSTALLATION
1. SET CRANKSHAFT
Turn the crankshaft until the set key on the crankshaft facing
downward.
2. INSTALL TIMING CHAIN AND CAMSHAFT TIMING GEAR (See page EM−19 )
3. INSTALL OIL PUMP (TIMING CHAIN COVER)(See
page EM−19 )
4. INSTALL DRIVE BELT IDLER PULLEY
Install the pulley with the bolt. Torque: 43 N·m (440 kgf·cm, 32 ft·lbf)
5. INSTALL CRANKSHAFT PULLEY (See page EM−19 )
6. INSTALL OIL STRAINER
Install a new gasket and the oil strainer with the bolt and 2 nuts. Torque: 20 N·m (200 kgf·cm, 14 ft·lbf)
7. INSTALL OIL PAN BAFFLE PLATE
Install the baffle plate with the bolt and 7 nuts.
Torque: 9.0 N·m (90 kgf·cm, 78 in.·lbf)
8. INSTALL NO.1 OIL PAN
(a) Remove any old packing (FIPG) material and be careful not to drop any oil on the contact surfaces of the oil pan,
oil pump and cylinder block.
Using a razor blade and gasket scraper, remove all
the old packing (FIPG) material from the gasket sur-
faces and sealing grooves.
Thoroughly clean all components to remove all the
loose material.
Using a non −residue solvent, clean both sealing
surfaces.
(b) Apply seal packing to the No.1 oil pan as shown in the il- lustration.
Seal packing: Part No. 08826−00080 or equivalent
Install a nozzle that has been cut to a 3 − 4 mm (0.12
− 0.16 in.) opening.
HINT:
Avoid applying an excessive amount to the surface.
Parts must be assembled within 5 minutes of ap-
plication. Otherwise the material must be removed
and reapplied.
Immediately remove nozzle from the tube and rein-
stall cap.
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−
LUBRICATION OIL PUMP
LU−13
1996 LAND CRUISER (RM451U)
(c) Install a new gasket in position.
(d) Pour in approximately 15 cm
3 (0.9 cu in.) of engine oil into
oil pump hole.
(e) Install the No.1 oil pan with the 21 bolts and 2 nuts. Torque:
14 mm head: 44 N·m (440 kgf·cm, 32 ft·lbf)
12 mm head: 20 N·m (200 kgf·cm, 14 ft·lbf)
9. INSTALL NO.2 OIL PAN
(a) Remove any old packing (FIPG) material and be careful not to drop any oil on the contact surface of the No.1 oil
pan.
Using a razor blade and gasket scraper, remove all
the old packing (FIPG) material from the gasket sur-
faces and sealing grooves.
Thoroughly clean all components to remove all the
loose material.
Using a non −residue solvent, clean both sealing
surfaces.
(b) Apply seal packing to the No.2 oil pan as shown in the il- lustration.
NOTICE:
Do not use a solvent which will affect the painted surfaces. Seal packing: Part No. 08826−00080 or equivalent
Install a nozzle that has been cut to a 2 − 3 mm (0.08
− 0.12 in.) opening or 3 − 4 mm (0.012 − 0.016 in.)
opening.
HINT:
Avoid applying an excessive amount to the surface.
Parts must be assembled within 5 minutes of ap-
plication. Otherwise the material must be removed
and reapplied.
Immediately remove nozzle from the tube and rein-
stall cap.
(c) Install the No.2 oil pan with the 17 bolts and 2 nuts. Torque: 7.8 N·m (80 kgf·cm, 69 in.·lbf)
Torque: 8.8 N·m (90 kgf·cm, 78 in.·lbf)
10. INSTALL BOL TS HOLDING NO.1 OIL PAN TO TRANS-
MISSION HOUSING
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LU−14
−
LUBRICATION OIL PUMP
1996 LAND CRUISER (RM451U)
Install the 6 bolts.
Torque: 72 N·m (730 kgf·cm, 53 ft·lbf)
11. INSTALL OIL LEVEL SENSOR
(a) Install a new gasket to the level sensor.
(b) Install the level sensor with the 4 bolts. Torque: 5.4 N·m (55 kgf·cm, 48 in.·lbf)
12. CONNECT OIL COOLER PIPE BRACKET TO NO.1 OIL
PA N
13. INSTALL CYLINDER HEAD(See page EM−54)
14. INSTALL WATER PUMP
Install a new gasket and water pump with the 4 bolts and 2 nuts. Torque: 21 N·m (210 kgf·cm, 15 ft·lbf)
15. INSTALL RADIATOR PIPE
(a) Connect the No.2 radiator hose to the water inlet.
(b) Install the 2 nuts holding the radiator pipe to the No.1 oil pan.
Torque: 21 N·m (210 kgf·cm, 15 ft·lbf)
16. INSTALL A/C COMPRESSOR AND BRACKET
(a) Install the A/C compressor bracket with the 5 bolts. Torque: 37 N·m (375 kgf·cm, 27 ft·lbf)
(b) Install the A/C compressor with the 4 bolts.
Torque: 25 N·m (250 kgf·cm, 18 ft·lbf)
(c) Install and adjust the drive belt (See page CH−2).
17. INSTALL RADIATOR (See page CO−16 )
18. INSTALL ENGINE UNDER COVER
19. FILL WITH ENGINE OIL
20. START ENGINE AND CHECK FOR LEAKS
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P22572
P22574B13834
Drain Plug
Drain Plug
MA0621B13835
Lubricating Positions: 1. Spider2. Slide Yoke1
2 1
MA−8
−
MAINTENANCE CHASSIS
48
Author: Date:
1996 LAND CRUISER (RM451U)
7. REPLACE TRANSFER AND DIFFERENTIAL OIL
(a) Remove the drain plug and drain the oil.
(b) Reinstall the drain plug securely.
(c) Add new oil until it begins to run out of the filler hole.
Oil drade and viscosity: See step 5.
Oil capacity:
Transfer oil
1.7 liters (1.8 US qts, 1.5 lmp. qts)
Front differential oil (w/o Differential lock)
2.8 liters (3.0 US qts, 2.5 lmp. qts)
Front differential oil (w/ Differential lock)
2.65 liters (2.8 US qts, 2.3 lmp. qts)
Rear differential oil
3.25 liters (3.4 US qts, 2.9 lmp. qts)
8. REPACK FRONT WHEEL BEARINGS (See pages SA−7 and SA−9 )
9. LUBE STEERING KNUCKLE CHASSIS AND PROPEL-
LER SHAFT
(a) Remove the screw plug from each steering knuckle and repack with lubricant.
Steering knuckle grease:
Molybdenum disulfide lithium base chassis grease
(NLGI No. 2)
(b) Reinstall the 2 screw plugs.
(c) Lubricate chassis components, referring to the lubrication
chart. Before pumping in grease, wipe off any mud and
dust on the grease fitting.
Grease grade:
Lithium base chassis grease (NLGI No. 2)
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PP300−01
PP−2
−
PREPARATION ENGINE MECHANICAL
51
Author: Date:
1996 LAND CRUISER (RM451U)
ENGINE MECHANICAL
SST (Special Service Tools)
09201−10000Valve Guide Bushing Remover &
Replacer Set
(09201−01070)Valve Guide Bushing Remover &
Replacer 7
09202−70020Valve Spring Compressor
(09202−00010)Attachment
09213−58012Crankshaft Pulley Holding Tool
09223−15030Oil Seal & Bearing ReplacerCrankshaft rear oil seal
09236−00101Water Pump Overhaul Tool Set
(09236−15010)Bearing StayValve stem oil seal
09248−06020Valve Lifter Stopper
09248−55050Valve Clearance Adjust Tool Set
(09248−05510)Valve Lifter Press
09316−60011Transmission & Transfer Bearing
Replacer
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PP30F−01
PP−18
−
PREPARATION LUBRICATION
1996 LAND CRUISER (RM451U)
EQUIPMENT
Oil pressure gauge
Precision straight edgeOil pump
Torque wrench
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PP30H−01
PP−20
−
PREPARATION LUBRICATION
1996 LAND CRUISER (RM451U)
SSM (Special Service Materials)
08826−00080Seal Packing Black or equivalent
(FIPG)Oil pump
Oil pan (Timing chain cover)
08833−00080Adhesive 1344
THREE BOND 1344
LOCTITE 242 or equivalentOil pressure switch
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Version 1.11 - 03/16/2010