1996 TOYOTA LAND CRUISER Front diff

IN0H2−01
Z00796
SUPPORT POSITIONRear ......................................... Under rear differential
Safety stand ...........................................................\
...............
JACK POSITION
SCREW
TYPE JACK POSITION
Front
Front ........................................ Under front differential
IN−8
−
INTRODUCTION REPAIR INSTRUCTIONS
1996 LAND CRUISER (RM451U)
VEHICLE LIFT AND SUPPORT LOCATIONS
o
~
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IN0IO−01
BO4111
Negative Cable
−
INTRODUCTION FOR ALL OF VEHICLES
IN−9
9
Author: Date:
1996 LAND CRUISER (RM451U)
FOR ALL OF VEHICLES
PRECAUTION
1. FOR VEHICLES EQUIPPED WITH SRS AIRBAG AND
SEAT BELT PRETENSIONER
(a) The LAND CRUISER is equipped with an SRS (Supple-
mental Restraint System), such as the driver airbag and
front passenger airbag assembly.
Failure to carry out service operations in the correct se-
quence could cause the supplemental restraint system to
unexpectedly deploy during servicing, possibly leading to
a serious accident.
Further, if a mistake is made in servicing the supplemental
restraint system, it is possible the SRS may fail to operate
when required. Before servicing (including removal or
installation of parts, inspection or replacement), be sure
to read the following items carefully, then follow the cor-
rect procedure described in this manual.
(b) GENERAL NOTICE (1) Malfunction symptoms of the supplemental re-straint system are difficult to confirm, so the diag-
nostic trouble codes become the most important
source of information when troubleshooting. When
troubleshooting the supplemental restraint system,
always inspect the diagnostic trouble codes before
disconnecting the battery (See page DI−240).
(2) Work must be started after 90 seconds from the
time the ignition switch is turned to the ”LOCK” posi-
tion and the negative ( −) terminal cable is discon-
nected from the battery.
(The supplemental restraint system is equipped
with a back−up power source so that if work is
started within 90 seconds of disconnecting the neg-
ative (−) terminal cable from the battery, the SRS
may deploy.)
When the negative (−) terminal cable is discon-
nected from the battery, memory of the clock and
audio systems will be cancelled. So before starting
work, make a record of the contents memorized by
the each memory system. Then when work is fin-
ished, reset the clock and audio systems as before.
To avoid erasing the memory of each memory sys-
tem, never use a back− up power supply from anoth-
er battery.
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V08127
IN−14
−
INTRODUCTION FOR ALL OF VEHICLES
14
Author: Date:
1996 LAND CRUISER (RM451U)
2. WHEN TOWING FULL −TIME 4WD VEHICLES
Use one of the methods shown below to tow the vehicle.
If the vehicle has trouble in the chassis and drive train, use method 1 \
(flat bed truck).
TransmissionTransfer(w/oASS)
~
Parking
ShiftLever
ShiftLever Center
Center
Towing Method Brake
Position PositionDifferential
Differential
Lock Switch
CDFlatSed Truck
~
IN0309
@WheelLiftType Truck with
Dollies FREE
Applied
lipIIRangeIIHIIPosition OFF(Normal)
~
Driving
ii-;~
@TowingwithRope
L~
ReleasedlINIIRangeIIN/IPosition
OFFt
IN0312
HINT:Donotuse anytowing methods otherthanthose shown above.
Forexample, thetowing method shownbelowisdangerous, sodo not use it.
NO
~
IN0313
During towing withthistowing method, thereisadanger of thedrivetrain
heating upand causing breakdown, orofthe front wheels flyingoffthe
dolly.
\127
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IN−34
−
INTRODUCTION TERMS
34
Author: Date:
1996 LAND CRUISER (RM451U)
CW
Curb W
eight
DCDirect Current
DEFDefogger
DFLDeflector
DIFF.Differential
DIFF. LOCKDifferential Lock
D/INJDirect Injection
DLIDistributorless Ignition
DOHCDouble Over Head Cam
DPDash Pot
DSDead Soak
DSPDigital Signal Processor
EBDElectronic Brake Force Distribution
ECAMEngine Control And Measurement System
ECDElectronic Controlled Diesel
ECDYEddy Current Dynamometer
ECUElectronic Control Unit
EDElectro−Deposited Coating
EDICElectric Diesel Injection Control
EDUElectronic Driving Unit
EFIElectronic Fuel Injection
E/GEngine
EGR−VMExhaust Gas Recirculation −Vacuum Modulator
ELREmergency Locking Retractor
ENGEngine
ESAElectronic Spark Advance
ETCSElectronic Throttle Control System
EVPEvaporator
E−VRVElectric V acuum Regulating V alve
EXHExhaust
FEFuel Economy
FFFront−Engine Front− Wheel−Drive
F/GFuel Gage
FIPGFormed In Place Gasket
FLFusible Link
F/PFuel Pump
FPUFuel Pressure Up
FrFront
FRFront−Engine Rear− Wheel−Drive
F/WFlywheel
FW/DFlywheel Damper
FWDFront−Wheel−Drive
GASGasoline
GSAGear Shift Actuator
GNDGround
HACHigh Altitude Compensator
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AT−22
−
AUTOMATIC TRANSMISSION AUTOMATIC TRANSMISSION UNIT
1996 LAND CRUISER (RM451U)
(i) Remove the 4 bolts and transfer shift lever.
Torque: 18 N·m (185 kgf·cm, 13 ft·lbf)
(j) Remove the 2 cushions.
6. DISCONNECT THESE CONNECTORS:
No.1 vehicle speed sensor
No.2 vehicle speed sensor
Park/neutral position switch
Solenoid connector
ATF temperature sensor
Center differential lock indicator switch
L4 position switch
Neutral position switch
7. DISCONNECT BLEEDER HOSE FROM TRANSFER
8. REMOVE FRONT AND REAR PROPELLER SHAFT (See page PR−3 )
9. REMOVE OIL FILLER PIPE
(a) Remove the level gauge.
(b) Remove the upper side mounting bolt.
(c) Remove the bolt and filler pipe.
HINT:
At the time of installation, replace the used O −ring with a new
one.
10. LOOSEN 2 OIL COOLER PIPE UNION NUTS
Torque: 34 N·m (350 kgf·cm, 25 ft·lbf)
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BO5152
BO391−01
BO−68
−
BODY SLIDING ROOF
1996 LAND CRUISER (RM451U)
INSPECTION
1. INSPECT SLIDING ROOF GLASS ALIGNMENT
(a) Start the engine and check the operation time of the slid-
ing roof.
Operation time: Approx. 5 sec.
(b) Check for abnormal noise or binding during operation.
(c) With the sliding roof fully closed, check for water leakage.
(d) Check for a difference in level between the sliding roof weatherstrip and roof panel.
Front End0.9 − 3.9 mm (0.035 − 0.154 in.)
Rear End0.9 − 3.9 mm (0.035 − 0.154 in.)
2. If the sliding roof does not operate:
ADJUST SLIDING ROOF GLASS ALIGNMENT
(a) Remove the control switch cover.
(b) Remove the large screw inside.
NOTICE:
Be careful not to lose the spring washer or shim.
(c) Manually operate the moon roof by inserting a special
crank−shaped screwdriver into the hole and turning the
drive shaft.
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BO4033
BO392−01
−
BODY SLIDING ROOF
BO−69
1996 LAND CRUISER (RM451U)
ADJUSTMENT
1. REMOVE SLIDING ROOF GARNISHES
Before making adjustments, remove the left and right sliding
roof garnishes.
HINT:
After adjustment, reinstall the sliding roof garnishes.
2. ADJUST LEVEL DIFFERENCE
Adjust by increasing or decreasing the number of shims be-
tween the bracket and sliding roof.
3. ADJUST FORWARD OR REARWARD
(a) Adjust by loosening the sliding roof installation nuts, and
move the sliding roof bracket forwards and backwards.
(b) When the front or rear alignment is not correct, remove the glass and adjust the drive rail.
(c) Using a screwdriver, slide the link forwards or backwards to align the 2 marks, as shown in the illustration.
(d) Slide the bracket to the forefront with your hand.
4. ADJUST RIGHT OR LEFT
Adjust by loosening the sliding roof rear shoe installation nuts,
and move the sliding roof to the right and left.
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BR1CS−04
BR−22
−
BRAKE FRONT BRAKE PAD
1996 LAND CRUISER (RM451U)
REPLACEMENT
1. REMOVE FRONT WHEEL
2. INSPECT PAD LINING THICKNESS
Check the pad thickness and replace pads if not within the
specification. Minimum thickness: 1.0 mm (0.039 in.)
3. REMOVE THESE PARTS:
Clip
2 pins
Anti−rattle spring
2 pads
4 anti−squeal shims
NOTICE:
The anti −rattle spring and clip can be used again provided
that they have sufficient rebound, no deformation, cracks
or wear, and have had all rust, dirt and foreign particles
cleaned off.
4. CHECK DISC THICKNESS AND RUNOUT (See page
BR−27 )
5. INSTALL NEW PADS
NOTICE:
When replacing worn pads, the anti −squeal shims must be
replaced together with the pads.
(a) Draw out a small amount of brake fluid from the reservoir.
(b) Press in the pistons with a hammer handle or an equiva- lent.
HINT:
Always change the pad on one wheel at a time as there
is a possibility of the opposite piston flying out.
If the piston is difficult to push in, loosen the bleeder plug
and push in the piston while letting some brake fluid es-
cape.
(c) Install the 2 anti−squeal shims to new pads.
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