1996 TOYOTA LAND CRUISER Bolt

IG0JX−01
−
IGNITION CRANKSHAFT POSITION SENSOR
IG−13
1996 LAND CRUISER (RM451U)
REMOVAL
1. REMOVE ENGINE UNDER COVER
2. REMOVE CRANKSHAFT POSITION SENSOR PRO-
TECTOR
Remove the 3 bolts and crankshaft position sensor protector. Torque: 20 N·m (200 kgf·cm, 14 ft·lbf)
3. DISCONNECT CRANKSHAFT POSITION SENSOR BRACKET AND CONNECTOR
4. REMOVE CRANKSHAFT POSITION SENSOR
Remove the bolt, 2 nuts and crankshaft position sensor. Torque:
Bolt A: 20 N·m (200 kgf·cm, 14 ft·lbf)
Nut B: 9 N·m (90 kgf·cm, 78 in.·lbf)
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LU0KG−02
−
LUBRICATION OIL PUMP
LU−5
1996 LAND CRUISER (RM451U)
REMOVAL
HINT:
When repairing the oil pump, the oil pan and strainer should be
removed and cleaned.
1. DRAIN ENGINE OIL
2. REMOVE ENGINE UNDER COVER
3. DRAIN ENGINE COOLANT
4. REMOVE RADIATOR (See page CO−14 )
5. DISCONNECT A/C COMPRESSOR AND BRACKET
(a) Loosen the idler pulley nut and adjusting bolt, and remove
the drive belt.
(b) Remove the 4 mounting bolts, and disconnect the com- pressor from the bracket.
HINT:
Put aside the compressor, and suspend it.
(c) Remove the 5 bolts and A/C compressor bracket.
6. REMOVE RADIATOR PIPE
(a) Disconnect the No.2 radiator hose from the water inlet.
(b) Remove the 2 nuts and radiator pipe.
7. REMOVE WATER PUMP
Remove the 4 bolts, 2 nuts, water pump and gasket.
8. REMOVE CYLINDER HEAD (See page EM−28 )
9. DISCONNECT OIL COOLER PIPE BRACKET FROM NO.1 OIL PAN
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LU−6
−
LUBRICATION OIL PUMP
1996 LAND CRUISER (RM451U)
10. REMOVE OIL LEVEL SENSOR
(a) Remove the 4 bolts and level sensor.
(b) Remove the gasket from the level sensor.
11. REMOVE BOLTS HOLDING NO.1 OIL PAN TO TRANS-
MISSION HOUSING
Remove the 6 bolts.
12. REMOVE NO.2 OIL PAN
(a) Remove the 17 mounting bolts and 2 nuts.
(b) Insert the blade of SST between the No.1 and No.2 oil pans, cut off applied sealer and remove the No.2 oil pan.
SST 09032−00100
NOTICE:
Be careful not to damage the No.2 oil pan contact surface
of the No.1 oil pan.Be careful not to damage the oil pan
flange.
13. REMOVE NO.1 OIL PAN
(a) Remove the 21 mounting bolts and 2 nuts.
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P22576
−
LUBRICATION OIL PUMP
LU−7
1996 LAND CRUISER (RM451U)
(b) Remove the No.1 oil pan by prying the portions (A) be-
tween the cylinder block and No.1 oil pan with a screw-
driver.
NOTICE:
Be careful not to damage the contact surfaces of the cylin-
der block and No.1 oil pan.
14. REMOVE OIL PAN BAFFLE PLATE
Remove the bolt, 7 nuts and baffle plate.
15. REMOVE OIL STRAINER
Remove the bolt, 2 nuts, oil strainer and gasket.
16. REMOVE CRANKSHAFT PULLEY (See page EM−13 )
17. REMOVE DRIVE BELT IDLER PULLEY
Remove the bolt and idler pulley.
18. REMOVE OIL PUMP (TIMING CHAIN COVER) (See page EM−13 )
19. REMOVE TIMING CHAIN AND CAMSHAFT TIMING GEAR
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LU0KI−02
LU−12
−
LUBRICATION OIL PUMP
1996 LAND CRUISER (RM451U)
INSTALLATION
1. SET CRANKSHAFT
Turn the crankshaft until the set key on the crankshaft facing
downward.
2. INSTALL TIMING CHAIN AND CAMSHAFT TIMING GEAR (See page EM−19 )
3. INSTALL OIL PUMP (TIMING CHAIN COVER)(See
page EM−19 )
4. INSTALL DRIVE BELT IDLER PULLEY
Install the pulley with the bolt. Torque: 43 N·m (440 kgf·cm, 32 ft·lbf)
5. INSTALL CRANKSHAFT PULLEY (See page EM−19 )
6. INSTALL OIL STRAINER
Install a new gasket and the oil strainer with the bolt and 2 nuts. Torque: 20 N·m (200 kgf·cm, 14 ft·lbf)
7. INSTALL OIL PAN BAFFLE PLATE
Install the baffle plate with the bolt and 7 nuts.
Torque: 9.0 N·m (90 kgf·cm, 78 in.·lbf)
8. INSTALL NO.1 OIL PAN
(a) Remove any old packing (FIPG) material and be careful not to drop any oil on the contact surfaces of the oil pan,
oil pump and cylinder block.
Using a razor blade and gasket scraper, remove all
the old packing (FIPG) material from the gasket sur-
faces and sealing grooves.
Thoroughly clean all components to remove all the
loose material.
Using a non −residue solvent, clean both sealing
surfaces.
(b) Apply seal packing to the No.1 oil pan as shown in the il- lustration.
Seal packing: Part No. 08826−00080 or equivalent
Install a nozzle that has been cut to a 3 − 4 mm (0.12
− 0.16 in.) opening.
HINT:
Avoid applying an excessive amount to the surface.
Parts must be assembled within 5 minutes of ap-
plication. Otherwise the material must be removed
and reapplied.
Immediately remove nozzle from the tube and rein-
stall cap.
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−
LUBRICATION OIL PUMP
LU−13
1996 LAND CRUISER (RM451U)
(c) Install a new gasket in position.
(d) Pour in approximately 15 cm
3 (0.9 cu in.) of engine oil into
oil pump hole.
(e) Install the No.1 oil pan with the 21 bolts and 2 nuts. Torque:
14 mm head: 44 N·m (440 kgf·cm, 32 ft·lbf)
12 mm head: 20 N·m (200 kgf·cm, 14 ft·lbf)
9. INSTALL NO.2 OIL PAN
(a) Remove any old packing (FIPG) material and be careful not to drop any oil on the contact surface of the No.1 oil
pan.
Using a razor blade and gasket scraper, remove all
the old packing (FIPG) material from the gasket sur-
faces and sealing grooves.
Thoroughly clean all components to remove all the
loose material.
Using a non −residue solvent, clean both sealing
surfaces.
(b) Apply seal packing to the No.2 oil pan as shown in the il- lustration.
NOTICE:
Do not use a solvent which will affect the painted surfaces. Seal packing: Part No. 08826−00080 or equivalent
Install a nozzle that has been cut to a 2 − 3 mm (0.08
− 0.12 in.) opening or 3 − 4 mm (0.012 − 0.016 in.)
opening.
HINT:
Avoid applying an excessive amount to the surface.
Parts must be assembled within 5 minutes of ap-
plication. Otherwise the material must be removed
and reapplied.
Immediately remove nozzle from the tube and rein-
stall cap.
(c) Install the No.2 oil pan with the 17 bolts and 2 nuts. Torque: 7.8 N·m (80 kgf·cm, 69 in.·lbf)
Torque: 8.8 N·m (90 kgf·cm, 78 in.·lbf)
10. INSTALL BOL TS HOLDING NO.1 OIL PAN TO TRANS-
MISSION HOUSING
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LU−14
−
LUBRICATION OIL PUMP
1996 LAND CRUISER (RM451U)
Install the 6 bolts.
Torque: 72 N·m (730 kgf·cm, 53 ft·lbf)
11. INSTALL OIL LEVEL SENSOR
(a) Install a new gasket to the level sensor.
(b) Install the level sensor with the 4 bolts. Torque: 5.4 N·m (55 kgf·cm, 48 in.·lbf)
12. CONNECT OIL COOLER PIPE BRACKET TO NO.1 OIL
PA N
13. INSTALL CYLINDER HEAD(See page EM−54)
14. INSTALL WATER PUMP
Install a new gasket and water pump with the 4 bolts and 2 nuts. Torque: 21 N·m (210 kgf·cm, 15 ft·lbf)
15. INSTALL RADIATOR PIPE
(a) Connect the No.2 radiator hose to the water inlet.
(b) Install the 2 nuts holding the radiator pipe to the No.1 oil pan.
Torque: 21 N·m (210 kgf·cm, 15 ft·lbf)
16. INSTALL A/C COMPRESSOR AND BRACKET
(a) Install the A/C compressor bracket with the 5 bolts. Torque: 37 N·m (375 kgf·cm, 27 ft·lbf)
(b) Install the A/C compressor with the 4 bolts.
Torque: 25 N·m (250 kgf·cm, 18 ft·lbf)
(c) Install and adjust the drive belt (See page CH−2).
17. INSTALL RADIATOR (See page CO−16 )
18. INSTALL ENGINE UNDER COVER
19. FILL WITH ENGINE OIL
20. START ENGINE AND CHECK FOR LEAKS
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LU0KK−02
LU−16
−
LUBRICATION OIL COOLER
1996 LAND CRUISER (RM451U)
REMOVAL
1. DRAIN ENGINE COOLANT
2. REMOVE AIR CLEANER CAP AND HOSE
3. REMOVE FRONT EXHAUST PIPE
(a) Disconnect the heated oxygen sensor connector.
(b) Remove the 2 nuts and 2 bolts holding the front exhaust pipe to the rear TWC.
(c) Disconnect the front exhaust pipe, and remove the gas- ket.
(d) Loosen the clamp bolt and disconnect the clamp from the
No.1 support bracket.
(e) Remove the 2 bolts and No.1 support bracket.
(f) Remove the 4 nuts, front exhaust pipe and 2 gaskets.
4. REMOVE NO.1 EXHAUST MANIFOLD
(a) Remove the 3 bolts and No.1 heat insulator.
(b) Remove the 6 nuts, exhaust manifold and gasket.
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