1996 TOYOTA LAND CRUISER Bolt

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LUBRICATION OIL COOLER
LU−17
1996 LAND CRUISER (RM451U)
5. REMOVE OIL PRESSURE SWITCH
6. REMOVE OIL COOLER AND OIL COOLER COVER AS-
SEMBLY
Remove the 10 bolts, 2 nuts, oil cooler and oil cooler cover as-
sembly and gasket.
7. SEPARATE OIL COOLER AND OIL COOLER COVER
Remove the 4 nuts, oil cooler and 2 gaskets from the oil cooler
cover.
8. REMOVE RELIEF VALVE
Remove the plug, gasket, spring and relief valve.
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LU08Z−04
P08343
Adhesive
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LUBRICATION OIL COOLER
LU−19
1996 LAND CRUISER (RM451U)
INSTALLATION
1. INSTALL RELIEF VALVE
Install the relief valve, spring and a new gasket with the plug.
Torque: 37 N·m (375 kgf·cm, 27 ft·lbf)
2. ASSEMBLE OIL COOLER AND OIL COOLER COVER
Install 2 new gaskets and the oil cooler to the oil cooler cover
with the 4 nuts. Torque: 17 N·m (170 kgf·cm, 12 ft·lbf)
3. INSTALL OIL COOLER AND OIL COOLER COVER ASSEMBLY
Install a new gasket, the oil cooler and oil cooler cover assembly
with the 10 bolts and 2 nuts. Torque: 21 N·m (210 kgf·cm, 15 ft·lbf)
4. INSTALL OIL PRESSURE SWITCH
(a) Apply adhesive to 2 or 3 threads of the oil pressure switch.
Adhesive:
Part No. 08833 −00080, THREE BOND 1344,
LOCTITE 242 or equivalent
(b) Install the oil pressure switch.
5. INSTALL NO.1 EXHAUST MANIFOLD
(a) Install a new gasket and the exhaust manifold with the 6 nuts.
Torque: 39 N·m (400 kgf·cm, 29 ft·lbf)
(b) Install the heat insulator with the 3 bolts. Torque: 19 N·m (195 kgf·cm, 14 ft·lbf)
6. INSTALL FRONT EXHAUST PIPE
(a) Install 2 new gaskets and the front exhaust pipe with the 4 nuts.
Torque: 63 N·m (630 kgf·cm, 46 ft·lbf)
(b) Install the No.1 support bracket with the 2 bolts. Torque: 24 N·m (240 kgf·cm, 17 ft·lbf)
(c) Connect the clamp and tighten the clamp bolt. Torque: 19.5 N·m (195 kgf·cm, 14 ft·lbf)
(d) Connect the front exhaust pipe to the rear TWC with a new gasket, 2 bolts and 2 nuts.
Torque: 46 N·m (470 kgf·cm, 34 ft·lbf)
7. INSTALL AIR CLEANER CAP AND HOSE
8. FILL RADIATOR WITH ENGINE COOLANT
9. START ENGINE AND CHECK FOR LEAKS
10. CHECK ENGINE OIL
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MA04W−01
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MAINTENANCE BODY
MA−9
49
Author: Date:
1996 LAND CRUISER (RM451U)
BODY
INSPECTION
1. TIGHTEN BOLTS AND NUTS ON CHASSIS AND BODY
(a) Tighten the front seat−to−body mounting bolts. Torque: 39 N·m (400 kgf·cm, 29 ft·lbf)
(b) Under Severe Conditions: In addition to the above maintenance items, check for
loose or missing nuts and bolts on the steering system,
drive train, suspension system, fuel tank mounts, engine
mounts, etc.
2. FINAL INSPECTION
(a) Check the operation of the body parts:
Hood:
Auxiliary catch operates properly
Hood locks securely when closed
Front and rear doors:
Door locks operate properly
Doors close properly
Back door:
Door lock operates properly
Seats:
Seat adjusts easily and locks securely in any posi-
tion
Front seat back locks securely in any position
Folding −down rear seat backs look securely
(b) Road test
Check the engine and chassis for abnormal noises.
Check that the vehicle does not wander or pull to
one side.
Check that the brakes work properly and do not
drag.
(c) Be sure to deliver a clean car. Especially check the steering wheel, shift lever knob, all
switch knobs, door handles and seats.
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PREPARATION ENGINE MECHANICAL
PP−3
52
Author: Date:
1996 LAND CRUISER (RM451U)
(09316−00011)Replacer PipeCrankshaft front oil seal
(09316−00051)Replacer ”D”Crankshaft front oil seal
09330−00021Companion Flange Holding ToolCrankshaft pulley
09636−20010Upper Ball Joint Dust Cover
ReplacerCrankshaft timing gear
09816−30010Oil Pressure Switch SocketKnock sensor
09843−18020Diagnosis Check Wire
09950−40011Puller B SetCrankshaft timing gear
(09951−04010)Hanger 150
(09952−04010)Slide Arm
(09953−04020)Center Bolt 150
(09954−04010)Arm 25
(09955−04061)Claw No.6
09950−50012Puller C SetCrankshaft pulley
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PP−4
−
PREPARATION ENGINE MECHANICAL
53
Author: Date:
1996 LAND CRUISER (RM451U)
(09951−05010)Hanger 150
(09952−05010)Slide Arm
(09953−05010)Center Bolt 100
(09953−05020)Center Bolt 150
(09954−05020)Claw No.2
09950−60010Replacer Set
(09951−00280)Replacer 28Connecting rod bushing
(09951−00350)Replacer 35Crankshaft timing gear
(09951−00480)Replacer 48Spark plug tube gasket
09950−70010Handle Set
(09951−07100)Handle 100
(09951−07150)Handle 150
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PP2XY−02
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PREPARATION TRANSFER
PP−39
1996 LAND CRUISER (RM451U)
SSM (Special Service Materials)
08826−00090Seal Packing 1281,
THREE BOND 1281 or equivalent
(FIPG)Front case x Rear case
Rear case x Case cover
Case x Extension housing
08833−00070Adhesive 1324,
THREE BOND 1324 or equivalentDynamic damper set bolt
08833−00080Adhesive 1344
THREE BOND 1344
LOCTITE 242 or equivalentStraight screw plug
Case cover set bolt
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PREPARATION SUSPENSION AND AXLE
PP−45
94
Author: Date:
1996 LAND CRUISER (RM451U)
09727−30021Coil Spring Compressor
09950−00020Bearing RemoverFront differential
Rear differential
09950−30011Puller A SetFront differential
Rear differential
(09951−03010)Upper Plate
(09953−03010)Center Bolt
(09954−03010)Arm
(09955−03030)Lower Plate 130
(09956−03020)Adapter 18
09950−40011Puller B SetFront differential
Rear differential
(09951−04010)Hanger 150
(09952−04010)Slide Arm
(09953−04020)Center Bolt 150
(09954−04010)Arm 25
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PREPARATION STEERING
PP−57
106
Author: Date:
1996 LAND CRUISER (RM451U)
(09641−01010)Gauge AssyOn−vehicle inspection
(09641−01030)Attachment BOn−vehicle inspection
(09641−01060)Attachment EOn−vehicle inspection
09910−00015Puller Set
(09911−00011)Puller ClampTilt steering column
(09912−00010)Puller Slide HammerTilt steering column
09950−40011Puller B Set
(09957−04010)AttachmentTilt steering column
(09958−04011)HolderTilt steering column
09950−50010Puller C Set
(09951−05010)Hanger 150Tilt steering column
(09952−05010)Slide ArmTilt steering column
(09953−05020)Center Bolt 150Tilt steering column
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