1996 SUBARU LEGACY tightening

5-5b
[cioo]
COMPONENT
PARTS

1
.
SRS
Airbag

1
.
SRS
Airbag

I
T2
I

(2
T5

7
~9

i

T1

T3
T4

BSM0434A

1~
Combination
switch
ASSY
with
roll
connector

~2
TORXO
bolt

~3
Airbag
module
ASSY
(Driver)

~4
Airbag
module
ASSY
(Passenger)

~5
BRKT
B

Q6
BRKT
P
AB

07
BRKTSD
A

~s
TORXO
bolt

Airbag
control
module
~o
Protector
RH

Protector
LH
~2
Airbag
main
harness

Tightening
torque
:
N~m
(kg-m,
It-1b)

T1
:
1
.8
f
0
.5
(0
.18
:L
0
.05,1.3
:1
:
0
.4)

T2
:
2
.5±
0
.5
(0
.25±
0
.05,1
.8±
0
.4)

T3
:
4
.4
f
1
.5(0
.45
f
0
.15,
3
.3±
1
.1)
T4
:
7
.4±
0
.5
(0
.75
:L
0
.05,
5
.4
f
0
.4)

rs
:
10
t
z
(1.o
t
0
.2,
7
.2
:L
1
.4)

T6
:
32
f
10
(3
.3
:
:L
1
.0,
23
.9
f
7
.2)

2
o
lJ

T5

~
The
Title
Index
No
.
is
indicated
on
thetop
left
(or
right)
side
of
the
page
asthe
book
is
opened
.
This
is
useful

for
retrieving
the
necessary
portion
.

(Example
of
usage)

Refer
to
2
-
4
[
W
1
B
1

7
77
Small
title
(Sub-section)

2-tOfwI
no

Medium
title
(Section)

Large
title
(Heading)

Area
title

Chapter
Na

of
title
placement

CLUTCH

SERVICE
PROCEDURE

Large
title
.General

11
A
:
PRECAUTION
I

When
servicing
clutch
system,
pay
attention
tothe
following
items
.
t)
Check
the
routing
ofclutch
cable
for
smoothness
.
2)
Excessive
tighteness
or
looseness
of
clutch
cable
have
a
bad
influence
upon
the
cable
durability
.
3)
Apply
grease
sufficiently
to
the
connecting
portion
ofclutch
pedal
.
4)
Apply
grease
sufficiently
to
the
release
leverportion
.
5)
Position
clutch
cable
through
the
center
of
toBboard
hole
-
'
`
A
.+anstment
is
done
by

In
this
manual,
thefollowing
symbols
are
used
.

Shouldbe
lubricated
with
oil
.

Shouldbe
lubricated
with
grease
.

Sealing
point

Tightening
torque

Small
title

2
.RELEASE
LEVER
Check
leverpivot
portion
and
the
point
of
contact
with
holder
for
wear
.

2
.Release
Bearing
and
Lever

A
:
REMOVAL

2)
Seal

3

B2M0313
7) Remove front exhaust pipe and center exhaust pipe
from hanger bracket.
CAUTION:
Be careful not to pull down front exhaust pipe and
center exhaust pipe.
B2M0060
8) Separate front catalytic converter from front exhaust
pipe and center exhaust pipe.
B2M0060
B: INSTALLATION
CAUTION:
Replace gaskets with new ones.
1) Install front catalytic converter to front exhaust pipe and
center exhaust pipe.
Tightening torque:
30±5 N⋅m (3.1±0.5 kg-m, 22.4±3.6 ft-lb)
B2M0313
2) Install front exhaust pipe and center exhaust pipe.
And temporarily tighten bolt which installs center exhaust
pipe to hanger bracket.
B2M0054
3) Tighten bolts which hold front exhaust pipe onto cylin-
der heads.
Tightening torque:
30±5 N⋅m (3.1±0.5 kg-m, 22.4±3.6 ft-lb)
3
2-1SERVICE PROCEDURE
1. Front Catalytic Converter

B2M0055
4) Install center exhaust pipe to rear exhaust pipe.
Tightening torque:
18±5 N⋅m (1.8±0.5 kg-m, 13.0±3.6 ft-lb)
B2M0313
5) Tighten bolt which holds center exhaust pipe to hanger
bracket.
Tightening torque:
35±5 N⋅m (3.6±0.5 kg-m, 26.0±3.6 ft-lb)
B2M0312
6) Connect rear oxygen sensor connector. (Except Califor-
nia 2200 cc model)
B2M0725
7) Lower the vehicle.
8) Connect rear oxygen sensor connector. (California
2200 cc model)
B2M0724
9) Connect front oxygen sensor connector.
4
2-1SERVICE PROCEDURE
1. Front Catalytic Converter

B2M0421
2) Install center exhaust pipe to front catalytic converter.
Tightening torque:
35±5 N⋅m (3.6±0.5 kg-m, 26.0±3.6 ft-lb)
B2M0055
3) Install center exhaust pipe to rear exhaust pipe.
Tightening torque:
18±5 N⋅m (1.8±0.5 kg-m, 13.0±3.6 ft-lb)
B2M0313
4) Tighten bolt which holds center exhaust pipe to hanger
bracket.
Tightening torque:
35±5 N⋅m (3.6±0.5 kg-m, 26.0±3.6 ft-lb)
B2M0312
5) Connect rear oxygen sensor connector. (Except Califor-
nia 2200 cc model)
G2M0375
3. Canister
A: REMOVAL AND INSTALLATION
1. 2200 cc FWD AND 2500 cc MODEL
1) Disconnect canister hoses from evaporation pipes.
2) Remove canister with bracket.
6
2-1SERVICE PROCEDURE
2. Rear Catalytic Converter - 3. Canister

B2M0421
2) Install center exhaust pipe to front catalytic converter.
Tightening torque:
35±5 N⋅m (3.6±0.5 kg-m, 26.0±3.6 ft-lb)
B2M0055
3) Install center exhaust pipe to rear exhaust pipe.
Tightening torque:
18±5 N⋅m (1.8±0.5 kg-m, 13.0±3.6 ft-lb)
B2M0313
4) Tighten bolt which holds center exhaust pipe to hanger
bracket.
Tightening torque:
35±5 N⋅m (3.6±0.5 kg-m, 26.0±3.6 ft-lb)
B2M0312
5) Connect rear oxygen sensor connector. (Except Califor-
nia 2200 cc model)
G2M0375
3. Canister
A: REMOVAL AND INSTALLATION
1. 2200 cc FWD AND 2500 cc MODEL
1) Disconnect canister hoses from evaporation pipes.
2) Remove canister with bracket.
6
2-1SERVICE PROCEDURE
2. Rear Catalytic Converter - 3. Canister

3) Installation is in the reverse order of removal.
CAUTION:
Insert air vent hose of canister into the hole on body.
B2M0952
2. 2200 cc AWD MODEL
1) Lift-up the vehicle.
2) Disconnect evaporation hoses from canister.
B2M0953
3) Remove canister from body.
4) Installation is in the reverse order of removal.
Tightening torque:
25±7 N⋅m (2.5±0.7 kg-m, 18.1±5.1 ft-lb)
B2M0422A
4. Purge Control Solenoid Valve
A: REMOVAL AND INSTALLATION
1) Remove bolt which installs purge control solenoid valve
onto intake manifold.
NOTE:
This figure shows the rear side of intake manifold.
B2M0168
2) Take out purge control solenoid valve through the bot-
tom of the intake manifold.
3) Disconnect connector and hoses from purge control
solenoid valve.
7
2-1SERVICE PROCEDURE
3. Canister - 4. Purge Control Solenoid Valve

3) Installation is in the reverse order of removal.
CAUTION:
Insert air vent hose of canister into the hole on body.
B2M0952
2. 2200 cc AWD MODEL
1) Lift-up the vehicle.
2) Disconnect evaporation hoses from canister.
B2M0953
3) Remove canister from body.
4) Installation is in the reverse order of removal.
Tightening torque:
25±7 N⋅m (2.5±0.7 kg-m, 18.1±5.1 ft-lb)
B2M0422A
4. Purge Control Solenoid Valve
A: REMOVAL AND INSTALLATION
1) Remove bolt which installs purge control solenoid valve
onto intake manifold.
NOTE:
This figure shows the rear side of intake manifold.
B2M0168
2) Take out purge control solenoid valve through the bot-
tom of the intake manifold.
3) Disconnect connector and hoses from purge control
solenoid valve.
7
2-1SERVICE PROCEDURE
3. Canister - 4. Purge Control Solenoid Valve