1996 CHRYSLER VOYAGER clutch

NOTE: Verify that Miller Tool 5058 is centered prop-
erly to the 2/4 clutch retainer before depressing the
tool.
Fig. 89 Remove Front Carrier and Rear Annulus
Assembly
Fig. 90 Remove Rear Sun Gear
Fig. 91 Remove 2/4 Clutch Retainer Snap Ring
Fig. 92 Remove 2/4 Clutch Retainer
Fig. 93 2/4 Clutch Retainer
Fig. 94 Remove 2/4 Clutch Return Spring
NSTRANSAXLE AND POWER TRANSFER UNIT 21 - 101
DISASSEMBLY AND ASSEMBLY (Continued)

NOTE: Tag 2/4 clutch pack for reassembly identifi-
cation.
Fig. 95 Remove 2/4 Clutch Pack
Fig. 96 Remove Tapered Snap Ring
Fig. 97 Remove Low/Reverse Reaction Plate
Fig. 98 Remove One Disc
Fig. 99 Remove Low/Reverse Reaction Plate Snap
Ring
Fig. 100 Remove Low/Reverse Clutch Pack
21 - 102 TRANSAXLE AND POWER TRANSFER UNITNS
DISASSEMBLY AND ASSEMBLY (Continued)

NOTE: Tag low/reverse clutch pack for reassembly
identification.
Fig. 101 Remove Rear Cover Bolts
Fig. 102 Remove Rear Cover
Fig. 103 Remove Transfer Shaft Gear Nut
Fig. 104 Transfer Shaft Gear Nut and Coned Washer
Fig. 105 Remove Transfer Shaft Gear
Fig. 106 Remove Transfer Shaft Gear and (Select)
Shim
NSTRANSAXLE AND POWER TRANSFER UNIT 21 - 103
DISASSEMBLY AND ASSEMBLY (Continued)

Fig. 130 Remove Anchor Shaft and Plug
Fig. 131 Remove Guide Bracket Pivot Shaft
Fig. 132 Pivot Shaft and Guide Bracket
Fig. 133 Guide Bracket
Fig. 134 Guide Bracket Disassembled
Fig. 135 Remove Low/Reverse Clutch Piston
21 - 108 TRANSAXLE AND POWER TRANSFER UNITNS
DISASSEMBLY AND ASSEMBLY (Continued)

CAUTION: Drift bearing cup all the way around.
This concludes the disassemble of the transaxle
centerline. To disassemble the input clutch assembly,
refer to Input Clutches-Recondition.
Fig. 136 Remove Piston Retainer Attaching Screws
Fig. 137 Remove Piston Retainer
Fig. 138 Remove Piston Retainer Gasket
Fig. 139 Remove Output Bearing Inner Cup
Fig. 140 Remove Output Bearing Outer Cup
NSTRANSAXLE AND POWER TRANSFER UNIT 21 - 109
DISASSEMBLY AND ASSEMBLY (Continued)

INPUT CLUTCHES-RECONDITION
DISASSEMBLY
NOTE: Tag reverse clutch pack for reassembly
identification .
Fig. 141 Tapping Reaction Plate
Fig. 142 Reverse Clutch Snap Ring
Fig. 143 Pry Reverse Clutch Reaction Plate
Fig. 144 Reverse Clutch Reaction Plate
Fig. 145 Reverse Clutch Pack
Fig. 146 OD/Reverse Pressure Plate Snap Ring
21 - 110 TRANSAXLE AND POWER TRANSFER UNITNS
DISASSEMBLY AND ASSEMBLY (Continued)

NOTE: Tag overdrive clutch pack for reassembly
identification.
Fig. 147 OD/Reverse Pressure Plate
Fig. 148 Waved Snap Ring
Fig. 149 Remove OD Clutch Pack
Fig. 150 Overdrive Clutch Pack
Fig. 151 Overdrive Shaft Assembly
Fig. 152 Underdrive Shaft Assembly
NSTRANSAXLE AND POWER TRANSFER UNIT 21 - 111
DISASSEMBLY AND ASSEMBLY (Continued)

NOTE: The OD/UD Reaction Plate, Snap Rings, and
Input Clutches Retainer is not interchangeable with
previous year 41TE components. The snap rings
are thicker and the position of the ring lands have
changed.
NOTE: The OD/UD clutches reaction plate has a
step on both sides. Install the OD/UD clutches reac-
tion plate tapered step side up.
NOTE: Tag underdrive clutch pack for reassembly
identification.
Fig. 153 No. 2 Needle Bearing
Fig. 154 OD/UD Reaction Plate Tapered Snap Ring
Fig. 155 OD/UD Reaction Plate
Fig. 156 Remove One UD Clutch Disc
Fig. 157 UD Clutch Flat Snap Ring
21 - 112 TRANSAXLE AND POWER TRANSFER UNITNS
DISASSEMBLY AND ASSEMBLY (Continued)