Page 119 of 2543

INTRODUCTIONGLOSSARY OF SAE AND TOYOTA TERMS -
IN-8
IACIdle Air ControlIdle Speed Control (ISC)
IATIntake Air TemperatureIntake or Inlet Air Temperature
ICMIgnition Control Module-
IFIIndirect Fuel InjectionIndirect Injection
IFSInertia Fuel-Shutoff-
ISCIdle Speed Control-
KSKnock SensorKnock Sensor
MAFMass Air FlowAir Flow Meter
MAPManifold Absolute PressureManifold Pressure
Intake Vacuum
MCMixture Control
Electric Bleed Air Control Valve (EBCV)
Mixture Control Valve (MCV)
Electric Air Control Valve (EACV)
MDPManifold Differential Pressure-
MFIMultiport Fuel InjectionElectronic Fuel Injection (EFI)
MILMalfunction Indicator LampCheck Engine Light
MSTManifold Surface Temperature-
MVZManifold Vacuum Zone-
NVRAMNon-V olatile Random Access Memory-
O2SOxygen SensorOxygen Sensor, O2 Sensor (O2S)
OBDOn-Board DiagnosticOn-Board Diagnostic (OBD)
OCOxidation Catalytic ConverterOxidation Catalyst Converter (OC), CCo
OPOpen LoopOpen Loop
PAIRPulsed Secondary Air InjectionAir Suction (AS)
PCMPowertrain Control Module-
PNPPark/Neutral Position-
PROMProgrammable Read Only Memory-
PSPPower Steering Pressure-
PTOXPeriodic Trap OxidizerDiesel Particulate Filter (DPF)
Diesel Particulate Trap (DPT)
RAMRandom Access MemoryRandom Access Memory (RAM)
RMRelay Module-
ROMRead Only MemoryRead Only Memory (ROM)
RPMEngine SpeedEngine Speed
SCSuperchargerSupercharger
SCBSupercharger Bypass-
SFISequential Multiport Fuel InjectionElectronic Fuel Injection (EFI), Sequential Injection
SPLSmoke Puff Limiter-
SRIService Reminder Indicator-
SRTSystem Readiness Test-
STScan Tool-
TBThrottle BodyThrottle Body
TBIThrottle Body Fuel InjectionSingle Point Injection
Central Fuel Injection (Ci)
TCTurbochargerTurbocharger
TCCTorque Converter ClutchTorque Converter
TCMTransmission Control ModuleTransmission ECU (Electronic Control Unit)
TPThrottle PositionThrottle Position
TRTransmission Range-
Page 123 of 2543
A340E (2JZ-GTE) AUTOMATIC TRANSMISSIONPREPARATION -
AT-12
EQUIPMENT
Feeler gaugeCheck major clearance.
Vernier calipersCheck length of second coast
brake piston rod.
Dial indicator or dial indicator with magnetic baseCheck piston stroke and play of
the output shaft.
Dial indicatorCheck inside diameter of major
bushing.
Straight edgeCheck side clearance of oil pump.
Torque wrench
Cylinder gaugeCheck inside diameter of the
transmission case rear bushing.
Ohmmeter
Voltmeter
Ammeter(A)
LUBRICANT
ItemCapacityClassification
Dry fill
Drain and refill8.2 liters (8.7 US qts, 7.2 Imp. qts)
1.9 liters (2.0 US qts, 1.7 Imp. qts)ATF Type T-II or equivalent
SSM (SPECIAL SERVICE MATERIALS)
08826-00090Seal Packing 1281,
THREE BOND 1281 or equivalent
(FIPG)Oil pan
08833-00070Adhesive 1324,
THREE BOND 1324 or equivalentTorque converter clutch housing
Extension housing
PNP switch
AT0D8-03
AT0D9-02
AT0DA-05
Page 128 of 2543

A340E (2JZ-GTE) AUTOMATIC TRANSMISSIONSERVICE SPECIFICATIONS - A340E (2JZ-GTE) AUTOMATIC TRANSMISSIONSERVICE SPECIFICATIONS -
AT-22
SERVICE SPECIFICATIONS
SERVICE DATA
Oil Pump
Body clearance STD
Maximum0.07 - 0.15 mm 0.0028 - 0.0059 in.
0.3 mm 0.012 in.
Tip clearance STD
Maximum0.11 - 0.14 mm 0.0043 - 0.0055 in.
0.3 mm 0.012 in.
Side clearance STD
Maximum0.02 - 0.05 mm 0.0008 - 0.0020 in.
0.1 mm 0.004 in.
Oil pump body bushing inside diameterMaximum38.19 mm 1.5035 in.
Stator shaft bushing inside diameter (Front side) Maximum
(Rear side) Maximum21.58 mm 0.8496 in.
27.08 mm 1.0661 in.
Second Coast Brake
Piston rod stroke1.0 - 2.0 mm 0.039 - 0.079 in.
Piston rod length
70.7 mm 2.783 in.
71.4 mm2.811 in.
72.2 mm 2.843 in.
72.9 mm 2.870 in.
73.1 mm 2.09 in.
Overdrive Direct Clutch
Overdrive direct clutch piston stroke1.45 - 1.70 mm 0.0571 - 0.0669 in.
Clutch return spring free length STD15.8 mm 0.6220 in.
Clutch drum bushing inside diameterMaximum27.11 mm1.0673 in.
Overdrive planetary gear bushing Maximum11.27 mm 0.4437 in.
Planetary pinion gear thrust clearance STD
Maximum0.02 - 0.60 mm 0.0079 - 0.0236 in.
1.00 mm 0.0394 in.
Flange thickness No. 16
No. 17
No. 18
No. 19
No. 20
No. 213.6 mm 0.142 in.
3.5 mm 0.138 in.
3.4 mm 0.134 in.
3.3 mm 0.130 in.
3.2 mm 0.126 in.
3.1 mm 0.122 in.
Overdrive Brake
Piston return spring free length STD17.23 mm 0.6783 in.
Piston stroke1.75 - 2.05 mm 0.0689 - 0.0807 in.
Flange thickness No. 26
No. 25
No. 12
No. 24
No. 11
No. 23
None3.3 mm 0.130 in.
3.5 mm 0.138 in.
3.6 mm 0.142 in.
3.7 mm 0.146 in.
3.8 mm 0.150 in.
3.9 mm 0.154 in.
4.0 mm 0.157 in.
AT0F0-04
Page 129 of 2543

A340E (2JZ-GTE) AUTOMATIC TRANSMISSIONSERVICE SPECIFICATIONS - A340E (2JZ-GTE) AUTOMATIC TRANSMISSIONSERVICE SPECIFICATIONS -
AT-23
Direct Clutch
Pack clearance0.50 - 0.80 mm 0.0197 - 0.0315 in.
Clutch piston return spring free length STD23.25 mm 0.9154 in.
Clutch drum bushing inside diameterMaximum53.97 mm 2.1248 in.
Flange thickness No. 86
No. 85
No. 84
No. 33
No. 32
No. 31
No. 30
No. 29
No. 28
No. 27
No. 342.7 mm 0.106 in.
2.8 mm 0.110 in.
2.9 mm 0.114 in.
3.0 mm 0.118 in.
3.1 mm 0.122 in.
3.2 mm 0.126 in.
3.3 mm 0.130 in.
3.4 mm 0.134 in.
3.5 mm 0.138 in.
3.6 mm 0.142 in.
3.7 mm 0.146 in.
Forward Clutch
Pack clearance0.70 - 1.00 mm 0.0276 - 0.0394 in.
Clutch drum bushing inside diameterMaximum24.08 mm 0.9480 in.
Flange thickness No. 61
No. 60
No. 45
No. 62
No. 44
No. 423.0 mm 0.118 in.
3.2 mm 0.126 in.
3.4 mm 0.134 in.
3.6 mm 0.142 in.
3.8 mm 0.150 in.
4.0 mm 0.157 in.
Front Planetary Gear
Ring gear bushing inside diameterMaximum24.08 mm 0.9480 in.
Planetary pinion gear thrust clearance STD
Maximum0.20 - 0.60 mm 0.0079 - 0.0236 in.
1.00 mm 0.0394 in.
Planetary Sun Gear
Sun gear bushing inside diameterMaximum27.08 mm 1.0661 in.
Second Brake
Pack clearance0.49 - 1.11 mm 0.0139 - 0.0437 in.
Piston return spring free length STD19.64 mm 0.7732 in.
Rear Planetary Gear
Planetary pinion gear thrust clearance STD
Maximum0.20 mm - 0.60 mm 0.0079 - 0.0236 in.
1.00 mm 0.0394 in.
Page 132 of 2543

A340E (2JZ-GTE) AUTOMATIC TRANSMISSIONSERVICE SPECIFICATIONS -
AT-26
TORQUE SPECIFICATIONS
Part tightenedN´mkgf´cmft´lbf
Engine x Transmissin6465047
Rear support member x Body2526019
Transmission housing x Transmisson case 14 mm
17 mm34
57345
58025
42
Extension housing x Transmission case3434525
Packing lock pawl bracket77565 in.´lbf
O/D support x Transmission case2526019
Oil pump x Transmission case2121516
Oil pump body x Stator shaft101007
Valve body x Transmission case101007
Upper valve body x Lower valve body6.56556 in.´lbf
Detent spring101007
Oil strainer101007
Oil pan77565 in.´lbf
No. 1 Vehicle speed sensor1616012
No. 2 Vehicle speed sensor5.45548 in.´lbf
Solenoid wiring stopper plate5.45548 in.´lbf
O/D direct clutch vehicle speed sensor5.45548 in.´lbf
Transmission output flange123125090
Throttle cable x Transmission case5.45548 in.´lbf
Union2930022
Cooler pipe union nut3435025
Park/Neutral position switch Bolt
Nut13
6.9130
709
61 in.´lbf
Control shaft lever1616012
AT0F1-05
Page 133 of 2543

A340E(Others) AUTOMATIC TRANSMISSIONSERVICE SPECIFICATIONS -
AT-27
SERVICE SPECIFICATIONS
SERVICE DATE
Oil Pump
Body clearance Standard0.07 - 0.15 mm 0.0028 - 0.0059 in.
Maximum0.3 mm 0.012 in.
Tip clearance Standard0.11 - 0.14 mm 0.0043 - 0.0055 in.
Maximum0.3 mm 0.012 in.
Side clearance Standard0.02 - 0.05 mm 0.0008 - 0.0020 in.
Maximum0.1 mm 0.004 in.
Pump body bushing inside diameterMaximum38.19 mm 1.5035 in.
Stator shaft bushing inside diameter
Front side Maximum21.58 mm 0.8496 in.
Rear side Maximum27.08 mm 1.0661 in.
Drive gear and driven gear thickness Mark
1
2
3
4
5
9.440-9.449 (0.3717-0.3720)
9.450-9.459 (0.3720-0.3724)
9.460-9.470 (0.3724-0.3728)
9.471-9.480 (0.3720-0.3724)
9.481-9.490 (0.3729-0.3736)
Overdrive Direct Clutch
Clutch drum bushing inside diameterMaximum27.11 mm1.0673 in.
Overdrive direct clutch piston strokeSUPRA
1.45 - 1.70 mm 0.0571 - 0.0669 in.
OTHERS
1.85 - 2.15 mm 0.0728 - 0.0846 in.
Overdrive planetary gear bushing Maximum11.27 mm 0.4437 in.
Planetary pinion gear thrust clearance Standard
Maximum0.20 - 0.60 mm 0.0079 - 0.0236 in.
1.00 mm 0.0394 in.
Flange thickness No.16
No.17
No.18
No.19
No.20
No.213.6 mm 0.142 in.
3.5 mm 0.138 in.
3.4 mm 0.134 in.
3.3 mm 0.130 in.
3.2 mm 0.126 in.
3.1 mm 0.122 in.
Overdrive Brake
Piston stroke
PREVIA
1.32 -1.62 mm 0.0520 - 0.0638 in.
OTHERS
1.40 -1.70 mm 0.0551 - 0.0669 in.
Flange thickness No.77
No.78
No.79
No.80
No.81
No.82
None3.3 mm 0.130 in.
3.5 mm 0.138 in.
3.6 mm 0.142 in.
3.7 mm 0.146 in.
3.8 mm 0.150 in.
3.9 mm 0.154 in.
4.0 mm 0.157 in.
AT06P-0F
Page 134 of 2543

A340E(Others) AUTOMATIC TRANSMISSIONSERVICE SPECIFICATIONS - A340E(Others) AUTOMATIC TRANSMISSIONSERVICE SPECIFICATIONS - A340E(Others) AUTOMATIC TRANSMISSIONSERVICE SPECIFICATIONS -
AT-28
Direct Clutch
Piston stroke1.37 - 1.60 mm 0.0359 - 0.0630 in.
Drum bushing inside diameter53.99 mm 2.1256 in.
Flange thickness No.33
No.32
No.31
No.30
No.29
No.28
No.27
No.343.0 mm 0.118 in.
3.1 mm 0.122 in.
3.2 mm 0.126 in.
3.3 mm 0.130 in.
3.4 mm 0.134 in.
3.5 mm 0.138 in.
3.6 mm 0.142 in.
3.7 mm 0.146 in.
Forward Clutch
Pack clearance0.5 - 0.9 mm 0.020 - 0.035 in.
Drum bushing inside diameter24.08 mm 0.9480 in.
Flange thickness No.61
No.60
No.45
No.62
No.44
No.42
No.63
No.643.0 mm 0.118 in.
3.2 mm 0.126 in.
3.4 mm 0.134 in.
3.6 mm 0.142 in.
3.8 mm 0.150 in.
4.0 mm 0.157 in.
4.2 mm 0.165 in.
4.4 mm 0.173 in.
Second Coast Brake
Piston stroke1.5 - 3.0 mm 0.059 - 0.118 in.
Piston rod length72.9 mm 2.870 in.
71.4 mm2.811 in.
Front Planetary Gear
Maximum inside diameter24.08 mm 0.9480 in.
Planetary pinion gear thrust clearance Standard
Maximum0.20 - 0.60 mm 0.0079 - 0.0236 in.
1.00 mm 0.0394 in.
Planetary Sun Gear
Sun gear bushing inside diameterMaximum27.08 mm 1.0661 in.
Second Brake
Pack clearance0.62 - 1.98 mm 0.0244 - 0.0780 in.
Page 139 of 2543

A340H AUTOMATIC TRANSMISSIONSERVICE SPECIFICATIONS - A340H AUTOMATIC TRANSMISSIONSERVICE SPECIFICATIONS -
AT-33
SERVICE SPECIFICATIONS
SERVICE DATE
Oil Pump
Body clearance STD0.07 - 0.15 mm 0.0028 - 0.0059 in.
Maximum0.3 mm 0.012 in.
Tip clearance STD0.11 - 0.14 mm 0.0043 - 0.0055 in.
Maximum0.3 mm 0.012 in.
Side clearance STD0.02 - 0.05 mm 0.0008 - 0.0020 in.
Maximum0.1 mm 0.004 in.
Pump body bushing inside diameterMaximum38.19 mm 1.5035 in.
Stator shaft bushing inside diameter
Front side Maximum21.58 mm 0.8496 in.
Rear side Maximum27.08 mm 1.0661 in.
Overdrive Direct Clutch
Clutch drum bushing inside diameterMaximum27.11 mm1.0673 in.
Overdrive direct clutch piston stroke1.85 - 2.15 mm 0.0728 - 0.0846 in.
Overdrive planetary gear bushing Maximum11.27 mm 0.4437 in.
Planetary pinion gear thrust clearance STD
Maximum0.20 - 0.60 mm 0.0079 - 0.0236 in.
1.00 mm 0.0394 in.
Flange thickness No.16
No.17
No.18
No.19
No.20
No.213.6 mm 0.142 in.
3.5 mm 0.138 in.
3.4 mm 0.134 in.
3.3 mm 0.130 in.
3.2 mm 0.126 in.
3.1 mm 0.122 in.
Overdrive Brake
Piston stroke1.40 - 1.70 mm 0.0551 - 0.0669 in.
Direct Clutch
Piston stroke1.37 - 1.60 mm 0.0359 - 0.0630 in.
Drum bushing inside diameter53.99 mm 2.1256 in.
Flange thickness No.33
No.32
No.31
No.30
No.29
No.28
No.27
No.343.0 mm 0.118 in.
3.1 mm 0.122 in.
3.2 mm 0.126 in.
3.3 mm 0.130 in.
3.4 mm 0.134 in.
3.5 mm 0.138 in.
3.6 mm 0.142 in.
3.7 mm 0.146 in.
AT06P-0D