Page 1036 of 2543

TORQUE SPECIFICATIONS
Part tightened NVm KgfVcm ftVlbf
Master cylinder X Piston stopper bolts
10
100
7
Master cylinder X Reservoir 1.7 17.5 15.2 in.Vlbf
Master cylinder X Brake booster 13 130 9
Brake line union nut M10
15
155
11
Brake line union nut M12 20 200 15
Brake booster clevis lock nut
25
260
19
Brake booster X Pedal bracket 13 130 9
Bleeder plug 11 11 0 8
Front disc brake caliper X Steering knuckle 2JZ±GTE
11 8
1,200
87
Front disc brake torque plate X Steering knuckle 2JZ±GE 11 8 1,200 87
Front disc brake caliper installation bolt 2JZ±GE 34 350 25
Front disc brake caliper X Flexible hose union bolt
30
310
22
Rear disc brake caliper X Axle carrier 2JZ±GTE 104 1,065 77
Rear disc brake torque plate X Axle carrier 2JZ±GE
104
1,065
77
Rear disc brake caliper installation bolt 2JZ±GE 34 350 25
Rear disc brake caliper X Flexible hose union bolt 30 310 22
ABS actuator X Actuator bracket
5.4
55
48 in.Vlbf
ABS actuator X 2±way 8.8 90 78 in.Vlbf
ABS actuator bracket X Body 19 195 14
Cruise control actuator X Body
19
195
14
Cruise control actuator X ABS actuator X Body 19 195 14
Front speed sensor installation bolt
7.8
80
69 in.Vlbf
Rear speed sensor installation bolt 7.8 80 69 in.Vlbf
TRAC actuator bracket X TRAC pump bracket or body 13 130 9
TRAC pump bracket X Body
19
195
14
TRAC pump bracket X Damper 7.8 80 69 in.Vlbf
TRAC pump bracket X TRAC pump bracket No.2 7.8 80 69 in.Vlbf
TRAC pump X TRAC pump bracket No.2
7.8
80
69 in.Vlbf
TRAC pump or damper X Union bolt 46 465 34
± BRAKE SYSTEMSERVICE SPECIFICATIONSBR±167
Page 1086 of 2543
11. 2JZ±GTE:
DISCONNECT TURBO WATER HOSES FROM WATER
OUTLET
12. 2JZ±GE:
REMOVE WATER BYPASS OUTLET AND NO.1 WATER
BYPASS PIPE
(a) Remove the 2 bolts, water bypass outlet and No.1 water
bypass pipe.
(b) Remove the 3 O±rings from the water bypass outlet and No.1
water bypass pipe.
13. 2JZ±GTE:
REMOVE WATER OUTLET AND NO.1 WATER BYPASS
PIPE
(a) Disconnect the ECT sensor and sender gauge connectors.
(b) Remove the 2 bolts, water outlet and gasket.
(c) Remove the No.1 water bypass pipe and 2 O±rings.
14. REMOVE IDLER PULLEY
(See steps 16 in timing belt removal in Engine Mechani-
cal)
15. REMOVE WATER PUMP
(a) 2JZ±GE:
Remove the mounting bolt, and disconnect the engine wire
bracket.
(b) 2JZ±GE:
Loosen the generator mounting nut.
(c) 2JZ±GE:
Remove the generator mounting bolt, and disconnect the
generator from the water pump.
± ENGINECOOLING SYSTEMEG±335
Page 1089 of 2543

2. INSTALL IDLER PULLEY
(See step 2 in timing belt installation in Engine Mechani-
cal)
3. 2JZ±GTE:
INSTALL WATER OUTLET AND NO.1 WATER BYPASS
PIPE
(a) Install 2 new O±rings to the No.1 water bypass pipe.
(b) Apply soapy water to the O±rings.
(c) Install the No.1 water pass pipe to the water pump.
(d) Install a new gasket and the water outlet with the 2 bolts.
Torque: 21 NVm (210 kgfVcm, 15 ftVlbf)
(e) Connect the ECT sensor and sender gauge connectors.
4. 2JZ±GE:
INSTALL WATER BYPASS OUTLET AND NO.1 WATER
BYPASS PIPE
(a) Install 2 new O±rings to the No.1 water bypass pipe.
(b) Install a new O±ring and the water bypass outlet with the 2
bolts.
Torque: 8.8 NVm (90 kgfVcm, 78 in.Vlbf)
5. 2JZ±GTE:
CONNECT TURBO WATER HOSES TO WATER OUTLET
6. 2JZ±GE Except California:
INSTALL EXHAUST MANIFOLD HEAT INSULATOR
7. 2JZ±GTE:
INSTALL GENERATOR
(See generator installation in Charging System)
8. INSTALL TIMING BELT
(See steps 10 to 14 in timing belt installation in Engine
Mechanical)
9. INSTALL WATER INLET AND LOWER RADIATOR HOSE
ASSEMBLY
(See thermostat installation)
10. INSTALL WATER PUMP PULLEY, FAN, FLUID COUPLING
ASSEMBLY AND DRIVE BELT
(a) Align the matchmarks, and install the water pump pulley, the
fan and fluid coupling assembly with the 4 nuts.
(b) Install the drive belt by turning the drive belt tensioner
clockwise.
(c) Stretch the belt tight, and tighten the 4 nuts.
Torque: 16 NVm (165 kgfVcm, 12 ftVlbf)
EG±338± ENGINECOOLING SYSTEM
Page 1117 of 2543

7. INSPECT EGR VALVE
(a) Apply vacuum directly to the EGR valve with the engine
idling.
(b) Check that the engine runs rough or dies.
(c) Reconnect the vacuum hoses to their proper locations.
IF NO PROBLEM IS FOUND DURING THIS INSPECTION,
SYSTEM IS NORMAL; OTHERWISE INSPECT EACH
PART
VSV INSPECTION
(See VSV for EGR in SFI System)
EGR VACUUM MODULATOR
INSPECTION
1. DISCONNECT VACUUM HOSES FROM EGR VACUUM
MODULATOR
Disconnect the 3 vacuum hoses from ports P, Q and R of the
EGR vacuum modulator.
2. INSPECT EGR VACUUM MODULATOR OPERATION
(a) Block ports P and R with your finger.
(b) Blow air into port Q, and check that air passes through to the
air filter side freely.
(c) Start the engine, and maintain speed at 3,500 rpm.
(d) Repeat the above test. Check that there is a strong
resistance to air flow.
3. RECONNECT VACUUM HOSES TO EGR VACUUM
MODULATOR
Connect the 3 vacuum hoses to the proper locations.
EGR VALVE INSPECTION
1. REMOVE EGR PIPE
(a) Loosen the union nut of the EGR pipe.
(b) Remove the 2 bolts, EGR pipe and gasket.
2. REMOVE EGR GAS TEMPERATURE SENSOR
± ENGINEEMISSION CONTROL SYSTEMS (2JZ±GE)EG±169
Page 1118 of 2543
3. REMOVE EGR VALVE
(a) Disconnect these hoses from the EGR valve:
(1) Vacuum hose
(2) Pressure hose
(b) Remove the 2 nuts, EGR valve and gasket.
4. INSPECT EGR VALVE
Check for sticking and heavy carbon deposits.
If a problem is found, replace the EGR valve.
5. REINSTALL EGR VALVE
(a) Place a new gasket on the intake air connector.
(b) Install the EGR valve with the 2 nuts.
Torque: 27 NVm (280 kgfVcm, 20 ftVlbf)
(c) Reconnect the following hoses to the EGR valve:
wVacuum hose
wPressure hose
6. REINSTALL EGR GAS TEMPERATURE SENSOR
Torque: 20 NVm (200 kgfVcm, 14 ftVlbf)
7. REINSTALL EGR PIPE
(a) Temporarily install the union nut of the EGR pipe.
(b) Install a new gasket and the EGR pipe with the 2 bolts.
Torque: 21 NVm (210 kgfVcm, 15 ftVlbf)
(c) Tighten the union nut of the EGR pipe.
Torque: 64 NVm (650 kgfVcm, 47 ftVlbf)
EG±170± ENGINEEMISSION CONTROL SYSTEMS (2JZ±GE)
Page 1122 of 2543
SERVICE SPECIFICATIONS
TORQUE SPECIFICATIONS
Part tightened NVm kgfVcm ftVlbf
EGR valve x Intake air connector 21 210 15
EGR gas temperature sensor x EGR valve 20 200 14
EGR pipe x Cylinder head
27
280
20
EGR valve x EGR pipe 64 650 47
No.2 front exhaust pipe (Front TWC) x Exhaust manifold 62 630 46
Pipe support bracket x Transmission 43 440 32
No.2 front exhaust pipe (Front TWC) x Front exhaust pipe (Rear TWC)
43
440
32
Front exhaust pipe (Rear TWC) x Center exhaust pipe 43 440 32
Sub heated oxygen sensor (California only) x Front exhaust pipe 20 200 14
EG±174± ENGINEEMISSION CONTROL SYSTEMS (2JZ±GE)
Page 1130 of 2543
EGR VACUUM MODULATOR
INSPECTION
1. DISCONNECT VACUUM HOSES FROM EGR VACUUM
MODULATOR
Disconnect the 2 vacuum hoses from ports P and Q of the
EGR vacuum modulator.
2. INSPECT EGR VACUUM MODULATOR OPERATION
(a) Block port P with your finger.
(b) Blow air into port Q, and check that the air passes through to
the air filter side freely.
(c) Start the engine, and maintain speed at 3,500 rpm.
(d) Repeat the above test. Check that there is a strong
resistance to air flow.
3. RECONNECT VACUUM HOSES TO EGR VACUUM
MODULATOR
Reconnect the 2 vacuum hoses to the proper locations.
EGR VALVE INSPECTION
1. REMOVE EGR PIPE
(a) Loosen the union nut of the EGR pipe.
(b) Remove the 2 bolts, EGR pipe and gasket.
2. REMOVE EGR GAS TEMPERATURE SENSOR
3. REMOVE EGR VALVE
(a) Disconnect these hoses from the EGR valve:
(1) Vacuum hose
(2) Pressure hose
(b) Remove the 2 nuts, EGR valve and gasket.
± ENGINEEMISSION CONTROL SYSTEMS (2JZ±GTE)EG±181
Page 1131 of 2543
4. INSPECT EGR VALVE
Check for sticking and heavy carbon deposits.
If a problem is found, replace the EGR valve.
5. REINSTALL EGR VALVE
(a) Place a new gasket on the air intake chamber.
(b) Install the EGR valve with the 2 nuts.
Torque: 21 NVm (210 kgfVcm, 15 ftVlbf)
(c) Reconnect the following hoses to the EGR valve:
wVacuum hose
wPressure hose
6. REINSTALL EGR GAS TEMPERATURE SENSOR
Torque: 20 NVm (200 kgfVcm, 14 ftVlbf)
7. REINSTALL EGR PIPE
(a) Temporarily install the union nut of the EGR pipe.
(b) Install a new gasket and the EGR pipe with the 2 bolts.
Torque: 27 NVm (280 kgfVcm, 20 ftVlbf)
(c) Tighten the union nut of the EGR pipe.
Torque: 64 NVm (650 kgfVcm, 47 ftVlbf)
EG±182± ENGINEEMISSION CONTROL SYSTEMS (2JZ±GTE)