Page 1009 of 2248

G5M0409
9) Installation of glass
(1) Hold glass with rubber suction cups.
(2) Mount glass on body with matching pin aligned.
(3) Stick them fast by pressing all sides lightly.
G5M0496
10) Installation of molding
(1) Remove adhesive overflowing from outside of
glass until it becomes level with outer height of glass.
Then, add adhesive to portions that need it, and clean
with alcohol or white gasoline.
(2) Install front side molding.
CAUTION:
Do not open and close door after moldings have been
installed. When opening and closing door for unavoid-
able reason, lower door glass and gently move door.
11) Water leakage test
Test for water leakage about one hour after installation.
CAUTION:
Move vehicle very gently.
Do not squirt strong hose stream on vehicle.
12) Spontaneous drying
After completing all operations, leave vehicle alone for 24
hours.
CAUTION:
When delivering vehicle to user, tell him that vehicle
should not be subjected to heavy shocks for at least
three days.
13) Install cowl panel and wiper arm.
6. Rear Window Glass
A: REMOVAL
1. 4 DOOR MODEL
1) Disconnect connector from rear defogger terminal.
2) Remove glass in the same manner as in windshield.
34
5-2SERVICE PROCEDURE
5. Windshield - 6. Rear Window Glass
Page 1010 of 2248

G5M0409
9) Installation of glass
(1) Hold glass with rubber suction cups.
(2) Mount glass on body with matching pin aligned.
(3) Stick them fast by pressing all sides lightly.
G5M0496
10) Installation of molding
(1) Remove adhesive overflowing from outside of
glass until it becomes level with outer height of glass.
Then, add adhesive to portions that need it, and clean
with alcohol or white gasoline.
(2) Install front side molding.
CAUTION:
Do not open and close door after moldings have been
installed. When opening and closing door for unavoid-
able reason, lower door glass and gently move door.
11) Water leakage test
Test for water leakage about one hour after installation.
CAUTION:
Move vehicle very gently.
Do not squirt strong hose stream on vehicle.
12) Spontaneous drying
After completing all operations, leave vehicle alone for 24
hours.
CAUTION:
When delivering vehicle to user, tell him that vehicle
should not be subjected to heavy shocks for at least
three days.
13) Install cowl panel and wiper arm.
6. Rear Window Glass
A: REMOVAL
1. 4 DOOR MODEL
1) Disconnect connector from rear defogger terminal.
2) Remove glass in the same manner as in windshield.
34
5-2SERVICE PROCEDURE
5. Windshield - 6. Rear Window Glass
Page 1012 of 2248
2. WAGON MODEL
B5M0090A
1) Install rear gate trim.
2) Install glass in the same manner as in windshield.
3) About one hour after installation, test for water leakage.
Leave vehicle for 24 hours before using it.
4) Connect rear defogger connections.
5) Install high-mount stop light and rear wiper.
36
5-2SERVICE PROCEDURE
6. Rear Window Glass
Page 1014 of 2248

2) Cleaning of body surface
(1) Remove chips, dirt and dust from body surface.
(2) Clean body wall surface and upper surface of adhe-
sive layer with a solvent such as alcohol or white gaso-
line.
3) Cleaning glass
(1) Remove dirt and dust from surface of glass to be
adhered.
(2) Clean surface of glass to be adhered with alcohol
or white gasoline.
G5M0495
4) Application of primer
(1) Using a sponge, apply primer to surface of glass to
be adhered.
(2) Apply primer to surface of body to be adhered.
CAUTION:
If primer has dropped on body finish, it is hard to
wipe it off. So protect with masking.
Primer must not project from black frame of glass.
After applying primer, let it dry spontaneously for
about 10 minutes.
G5M0414
5) Application of adhesive
(1) Cut nozzle tip as shown in figure.
(2) Open cartridge and put it into a gun with nozzle
attached.
(3) Apply adhesive uniformly to all sides of adhesion
surface while operating gun along glass end face.
6) Installation of glass
(1) Hold glass with rubber suction cups.
(2) Mount glass on body with matching pin aligned.
(3) Stick them fast by pressing all sides lightly.
7) Water leakage test
After installing glass, test for water leakage after about one
hour.
CAUTION:
Move vehicle slowly.
When opening and closing door, lower door glass
and move door gently.
Do not squirt strong hose stream on vehicle.
8) Spontaneous drying
After completing all operations, leave vehicle alone for 24
hours.
CAUTION:
When delivering vehicle to user, tell him or her that
vehicle should not be subjected to heavy shocks for at
least three days.
38
5-2SERVICE PROCEDURE
7. Rear Quarter Glass
Page 1015 of 2248

1. Door Glass
Condition Apparent cause/Correction
Glass in fully closed
position1) Glass runs out of weatherstrip lip when considerable hand
pressure is applied to it from inside.
G5M0502(This condition may cause wind/booming noise during high-
speed operation.)Insufficient upward travel of glass
Increase upward travel of glass.
2) Clearance exists between glass and weatherstrip when light
hand pressure is applied to it at center and rear pillar
locations.
G5M0503(This condition may cause wind noise and/or water leakage.)Insufficient glass-to-door
weatherstrip contact
Check stabilizer and glass for
proper contact. Increase contact
using upper sash adjustment bolt.
Improper adjustment of striker in
in-out direction
Close door and check for alignment
of striker with vehicle body.
3) Adjust door glass so that it is aligned with door rearview
mirror gusset.
G5M0504
Window is not properly adjusted in
up-down/fore-aft direction.
Adjust window. If necessary, move
B channel regulator to eliminate
window tilt.
Gusset is not properly adjusted in
fore-aft direction.
Adjust gusset after loosing all bolts
and nuts witch tightening it.
39
5-2DIAGNOSTICS
1. Door Glass
Page 1025 of 2248

G5M0341
3) Position seat in compartment and align the holes on the
seat with the holes on the vehicle body side.
4) Secure the front of seat using inward and outward bolts
1and2in that order.
5) While pulling slide adjuster lever, move seat all the way
forward.
6) Secure the rear of seat using inward and outward bolts
3and4in that order.
7) Install bolt
5.
8) Connect connector under driver’s seat.
CAUTION:
Check that all lock plate pawls are completely and
equally inserted into the holes in the slide rail brack-
ets.
9) After installation, ensure that all mechanisms operate
properly and lock.
10) If any mechanism does not function properly, loosen
bolts
3,4and5, slide seat as required, insert all lock
plate pawls into holes in slide rail brackets, and tighten
bolts
3,4and5in that order.
11) Install bolt cover on rear end of slide rail.
12) Install headrest on backrest.
NOTE:
Tighten bolts in the designated order.
G5M0345
2. Rear Seat
A: REMOVAL
1. SEDAN MODEL
1) Remove bolts securing hinges (located at front of cush-
ion) to body.
2) Slightly raise front of cushion while pushing down on
cushion in the direction of“C”. With cushion held in that
position, move it forward until it is unhooked.
G5M0346
3) Remove bolts securing lower portion of backrest to
body.
4) Pull strap (located in center of fold-down backrest) to
release lock, and fold backrest onto cushion. (Fold-down
type)
5) Lift rear seat backrest in direction“A”until it is released
from upper hooks.
9
5-3SERVICE PROCEDURE
1. Front seat - 2. Rear Seat
Page 1026 of 2248

G5M0341
3) Position seat in compartment and align the holes on the
seat with the holes on the vehicle body side.
4) Secure the front of seat using inward and outward bolts
1and2in that order.
5) While pulling slide adjuster lever, move seat all the way
forward.
6) Secure the rear of seat using inward and outward bolts
3and4in that order.
7) Install bolt
5.
8) Connect connector under driver’s seat.
CAUTION:
Check that all lock plate pawls are completely and
equally inserted into the holes in the slide rail brack-
ets.
9) After installation, ensure that all mechanisms operate
properly and lock.
10) If any mechanism does not function properly, loosen
bolts
3,4and5, slide seat as required, insert all lock
plate pawls into holes in slide rail brackets, and tighten
bolts
3,4and5in that order.
11) Install bolt cover on rear end of slide rail.
12) Install headrest on backrest.
NOTE:
Tighten bolts in the designated order.
G5M0345
2. Rear Seat
A: REMOVAL
1. SEDAN MODEL
1) Remove bolts securing hinges (located at front of cush-
ion) to body.
2) Slightly raise front of cushion while pushing down on
cushion in the direction of“C”. With cushion held in that
position, move it forward until it is unhooked.
G5M0346
3) Remove bolts securing lower portion of backrest to
body.
4) Pull strap (located in center of fold-down backrest) to
release lock, and fold backrest onto cushion. (Fold-down
type)
5) Lift rear seat backrest in direction“A”until it is released
from upper hooks.
9
5-3SERVICE PROCEDURE
1. Front seat - 2. Rear Seat
Page 1027 of 2248

G5M0350
2. WAGON MODEL
1) Remove bolts securing hinges (located at front of seat)
to body.
2) Pull strap (located in middle rear portion of cushion) to
release lock. Lift cushion out and away from body.
3) Pull knobs (located at each side of backrest’s upper
portion) up to release lock, and fold backrest all the way
forward.
B5M0333A
4) Remove the bolt1and then remove backrest. (LH
side)
5) Remove the bolt
2and then remove backrest (RH side)
from hinge bracket
3.
G5M0348
G5M0345
B: INSTALLATION
1. SEDAN MODEL
1) Before installing backrest, ensure that trim panel, insu-
lator and seat belt are properly installed.
2) Transfer outer seat belt webbing to front of backrest and
fold backrest forward. Attach seat wire to upper hooks (2
places), and move pillow in the direction of“B”until back-
rest is aligned with lower mounting holes in body.
3) Engage backrest’s folding mechanism with striker.
4) Secure lower center and both sides of backrest to body
with bolts.
5) Slightly raise front section of cushion while pushing
down on cushion in the direction of“C”. With cushion held
in that position, attach rear section of cushion to hooks at
lower frame location.
6) Secure front of cushion to body with bolts.
CAUTION:
Before installing seat, ensure that seat belt is placed
on cushion.
Confirm that winding of three-point type seat belt
can operate regularly.
10
5-3SERVICE PROCEDURE
2. Rear Seat