Page 1952 of 2492
UPPER REAR STRUCTURE
Upper side drip moulding
44C
INTRODUCTION
The replacement of this part is a complementary
operation to the rear wing panel.
The method described only contains descriptions
of joints specific to the part concerned. Joints with
complementary parts are not included.
These are dealt with in their respective section (re-
fer to the contents page).
COMPOSITION OF PART FROM PARTS
DEPARTMENT
Part assembled with:
- balancer ball joint,
- parcel shelf mounting.
PARTS CONCERNED (thickness in mm) :
1Rear upper side drip moulding 1
2Lights mounting 0.7
3Rear end pillar lining 1
4Rear end pillar lower reinforcement 1
PRE4423
44-12
Page 1971 of 2492
UPPER REAR STRUCTURE
Rear end panel
PRE4422
44H
INTRODUCTION
The replacement of this part is a basic operation
for a rear impact.
The method described only contains descriptions
of joints specific to the part concerned. Joints with
complementary parts are not included.
These are dealt with in their respective section (re-
fer to the contents page).
COMPOSITION OF PART FROM PARTS
DEPARTMENT
Part assembled with rear end panel lower reinfor-
cement.
PARTS CONCERNED (thickness in mm) :
1Rear end panel 1
2Body side lining 0.7
3Lights mounting 0.7
4Rear end pillar lower reinforcement 1
5Rear end cross member 0.8
6Rear end panel inner reinforcement 1
7Tailgate striker plate reinforcement 1.2
8Rear wing panel 1
254h01-15369
or
A
TOK14644-1R1
1
34
44-31
Page 1990 of 2492
NON-SIDE OPENING ELEMENTS
Tailgate
REMOVAL
Remove the trim and disconnect the various wi-
ring harnesses (see sections 52 and 71).
Remove:
- the third stop light,
- the rear screen washer jet pipe,
- the wiring harness,
99386R1
48A
PRE4803
- the headlining plugs using a screwdriver (torx
20).
99621R2
Unclip the tailgate balancers at (A).
Remove the mounting nuts and remove the
hinges (B) (two persons required for this opera-
tion).
NOTE : if the tailgate or the roof is being repla-
ced, retain the height adjustment shims located
under the hinges (B).
To do this, use a cutting tool to destroy the finis-
hing seal around the shims and retain them.
The hinges are welded on the tailgate, so these
shims of thickness 1 mm are used to adjust the
clearance between the roof and the tailgate.
48-1
Page 1995 of 2492
NON-SIDE OPENING ELEMENT
MECHANISMS
Tailgate lock barrel
Rear screen wiper motorPage
Contents
WINDOWS
Rear door sliding window
Rear screen
Rear quarter panel window
EXTERIOR PROTECTION
Rear bumper
55
54
Mechanisms and
accessories
54-1
54-3
54-6
55-1
52
52-1
52-3
Number plate lights mounting 56-1 EXTERIOR ACCESSORIES
56
59-1
59-3 Front seat belts
Rear seat belts
59INTERIOR SAFETY ACCESSORIES
Page 2002 of 2492
WINDOWS
Rear screen
54B
Remove:
- the third stop light cover,
- the wiper arm using tool Elé. 1294-01 (see sec-
tion 52B).
Disconnect the heated screen grid and flatten the
metal tabs against the glass using two strips of
masking tape.
IMPORTANT : stick a strip of masking tape around
the edge of the glass to protect the painted areas
when the cutting tool is used.
Pierce the bead of adhesive using a threader tool
(A) inclined as far as possible (B) to make retaining
the wire easier between the glass and the tailgate
lip.
15400S
PRE5410
INTRODUCTION
There is no trim around the contour of the screen.
The fitting clearances recommended between the
glass and the vehicle metal panels must be obser-
ved using the positioning shims (1).
REMOVAL
15072G 98858
54-3
Page 2010 of 2492
EXTERIOR ACCESSORIES
Number plate lights mounting
56A
Remove:
- the two mounting bolts (A),
- the tailgate lock barrel (see section 52A).
REMOVAL
Remove the inner tailgate trim (see section 73A).
15418R2
Using unpicking pliers, remove the two clips (B)
and release the lights mounting.
Remove the two connectors (C) for the number
plate lights.
15407R
PRE5610
IMPORTANT : before refitting the support, ensure
the seal (D) and where it fits on the tailgate are
clean.
Ensure the clips are present (E).
56-1
Page 2022 of 2492
INTERIOR BODY TRIM
Headlining
71B
After removing the front and rear head restraints,
protect the seats and remove:
- the four door seals,
- the boot seal,
- the windscreen pillar linings (A),
- the upper centre pillar linings (B),
- the front rear quarter panel linings (C) (see
section 71C),
- the rear rear quarter panel linings (D) (see sec-
tion 71D),
- the sun visors and their retaining clips,
- the grab handles and their blanking plugs for
the driver’s position,
- the roof console (E),
- the courtesy lights,
- the rear speaker grilles (F),
- the tailgate mounting plugs (G),
- the centre retaining clip (H),
- the third rear seat belt (see section 59B).
INTRODUCTION
This headlining is bonded to the roof using a single pot adhesive used for bonding windows.
The rear side edges of the headlining are held in place with velcro (1).
REMOVAL
PRE7113
PRE7114
71-2
Page 2023 of 2492
INTERIOR BODY TRIM
Headlining
71B
NOTES:
The headlining does not need to be released to re-
move the plugs (I).
Remove the surrounding trim and the rear clips
and plugs to release the velcro strips " (J).
Pull the headlining slightly to one side.
Remove the stop (K).
Remove the blanking plug (I). Gently pull the rear edges of the headlining to re-
lease the velcro strips at the side (1).
Using equipment for manually removing bonded
windows (pulling handle, unpicking tool, cutting
wire), working progressively from the front to the
rear, cut the beads of adhesive between the hea-
dlining and the roof panel (two persons required
for this operation).
Remove the headlining through the tailgate.
15419R
15408R
IMPORTANT: during this operation, take care not
to cut the foam wedge at the rear of the cut-out
for the roof console.
Do not fold the headlining during this operation
if it is not to be renewed.
71-3