Page 184 of 1701
Undercoating REPLACEMENT
OPERATIONS
Front Pillar
(Work afterhoodledge reinforcement hasbeen removed.)
116
1lIl..
(Dri pchannel)
an
(Outer)
112
c;;;;?
FR
112
112
116
Unit:mm
<:=i
FR
1lIl..
( Inner)
112
~
113 :::::-----
Service
Joint
~I!!!!!!!!iiii!!!!!i!II :
Indicates undercoated portions
The
undersides ofthe floor andwheelhouse areundercoated toprevent rust,vibration, noiseandstone
chipping.
Therefore, whensuchapanel isreplaced orrepaired, applyundercoating tothat part. Useanundercoating with
the following properties: rustpreventive, soundproof, vibration-proof, shock-resistant, adhesive,anddurable.
Precautions inundercoating
1. Donot apply undercoating toany place unless specified (suchasthe areas above themuffler andcatalytic
converter whicharesubjected toheat).
2. Donot undercoat theexhaust pipe,other partswhich become hot,androtary parts.
3. Apply bitumen waxafter applying undercoating.
2-spotwelds 3-spotwelds
M.I.G plug wel(d For3panels plugweld method )..~:
G(F:~dm
weld/
• rr= •
A
==-=.
B~
.LLLL
GTJ --- ~
-9-
-36-
Page 211 of 1701
Undercoating REPLACEMENT
OPERATIONS
Front Pillar
(Work afterhoodledge reinforcement hasbeen removed.)
116
1lIl..
(Dri pchannel)
an
(Outer)
112
c;;;;?
FR
112
112
116
Unit:mm
<:=i
FR
1lIl..
( Inner)
112
~
113 :::::-----
Service
Joint
~I!!!!!!!!iiii!!!!!i!II :
Indicates undercoated portions
The
undersides ofthe floor andwheelhouse areundercoated toprevent rust,vibration, noiseandstone
chipping.
Therefore, whensuchapanel isreplaced orrepaired, applyundercoating tothat part. Useanundercoating with
the following properties: rustpreventive, soundproof, vibration-proof, shock-resistant, adhesive,anddurable.
Precautions inundercoating
1. Donot apply undercoating toany place unless specified (suchasthe areas above themuffler andcatalytic
converter whicharesubjected toheat).
2. Donot undercoat theexhaust pipe,other partswhich become hot,androtary parts.
3. Apply bitumen waxafter applying undercoating.
2-spotwelds 3-spotwelds
M.I.G plug wel(d For3panels plugweld method )..~:
G(F:~dm
weld/
• rr= •
A
==-=.
B~
.LLLL
GTJ --- ~
-9-
-36-
Page 1360 of 1701
PRECAUTIONS
Engine Oils(ConI' d)
• Wash withsoap andwater toensure alloil isremoved (skin
cleansers andnailbrushes willhelp). Preparations contain-
ing lanolin replace thenatural skinoilswhich havebeen
removed.
• Donot use gasoline, kerosine, dieselfuel,gasoil,thinners
or solvents forcleaning skin.
• If
skin disorders develop,obtainmedical advicewithout
delay.
• Where practicable, degreasecomponents priortohandling.
• Where thereisarisk ofeye contact, eyeprotection should
be worn, forexample, chemicalgogglesorface shields; in
addition aneye wash facility should beprovided.
ENVIRONMENTAL PROTECTIONPRECAUTIONS
Burning usedengine oilinsmall space heaters orboilers can
be recommended onlyforunits ofapproved design.Theheat-
ing system mustmeettherequirements ofHM Inspectorate of
Pollution forsmall burners ofless than 0.4MW. Ifin doubt check
with theappropriate localauthority and/ormanufacturer ofthe
approved appliance.
Dispose ofused oiland used oilfilters through authorized
waste disposal contractors tolicensed wastedisposal sites,or
to the waste oilreclamation trade.Ifin doubt, contact thelocal
authority foradvice ondisposal facilities.
It is illegal topour used oilontothe ground, downsewers or
drains, orinto water courses.
The regulations concerningthepollution ofthe environment
will vary between regions.
Precautions forFuel
GASOLINE ENGINE:
For Europe
Unleaded gasolineofat least 95octane (RON)
CAUTION: Do not use leaded gasoline. Usingleaded gasoline willdamage
the catalytic converter.
Except Europe
Unleaded gasolineofat least 91octane (RON)
DIESEL ENGINE*:
Diesel fuelofat least 50cetane
If two types ofdiesel fuelareavailable, usesummer or
winter fuelproperly according tothe following temperature
conditions.
• Above -rc(20°F) Summer typediesel fuel.
• Below
-rc
(20°F) Wintertypediesel fuel.
CAUTION:
• Donot use home heating oil,gasoline, orother alternate
fuels inyour diesel engine. Theuseofthose cancause
engine damage.
• Donot use summer fuelattemperature below_7°C(20°F).
The cold temperatures willcause waxtoform inthe fuel. As
a result, itmay prevent theengine fromrunning smoothly.
• Donot add gasoline orother alternate fuelstodiesel fuel.
GI-6
Page 1401 of 1701
SAEJ1930 TERMINOLOGY LIST
SAE J1930 Terminology List(Cont'd)
NEW TERM NEW
ACRONYM /
OLDTERM
ABBREVIATION
Manifold surfacetemperature MST
...
Manifold surfacetemperature sensor MSTS
...
Manifold vacuumzone MVZ
...
Manifold vacuumzonesensor MVZS
...
Mass airflow sensor
MAFSAirflow meter
Mixture controlsolenoid valve
MCsolenoid valve Air-fuelratiocontrol solenoid valve
Multipart fuelinjection System MFIsystem Fuelinjection control
Neutral position switch
...
Neutralswitch
Non-volatile randomaccessmemory
NVRAM
...
On-board diagnostic system OBOsystem Self-diagnosis
Open loop
OLOpen
loop
Oxidation catalyst
OCCatalyst
Oxidation catalyticconverter system OCsystem
...
Oxygen sensor
02SExhaust
gassensor
Park position switch
...
Parkswitch
Park/neutral positionswitch
PNPswitch Park/neutralswitch
Periodic trapoxidizer system
PTOXsystem
...
Powertrain controlmodule PCM
...
Programmable readonlymemory PROM
...
Pulsed secondary airinjection controlsole-
PAIRCsolenoid valve AIV
control solenoid valve
noid valve
Pulsed secondary airinjection system PAIRsystem Air
induction valve(AIV)control
Pulsed secondary airinjection valve PAIR
valve Airinduction valve
Random accessmemory RAM
...
Read onlymemory ROM
...
Scan tool ST
...
Secondary airinjection pump AIRpump
...
Secondary airinjection system AIR
system
...
Sequential multiportfuelinjection system SFI
system Sequentialfuelinjection
.
Service reminder indicator SRI
...
Simultaneous multipartfuelinjection system
...
Simultaneousfuelinjection
Smoke pufflimiter system SPL
system
...
Supercharger SC
...
Supercharger bypass 5CB
...
System readiness test 5RT
...
Tank fueltemperature sensor
...
...
Thermal vacuumvalve TVV
Thermal
vacuumvalve
Three waycatalyst TWC
Catalyst
Three waycatalytic converter system TWC
system
...
Three way+oxidation catalyst TWC+OC Catalyst
GI-47
Page 1402 of 1701
SAEJ1930 TERMINOLOGY LIST
SAE J1930 Terminology List(Cont'd)
"':Not applicable
NEW TERM NEW
ACRONYM
I
OLDTERM
ABBREVIATION
Three way
+
oxidation catalyticconverter sys-
TWC
+
OC system
..
,
tem
Throttle body TBThrottlechamber
SPI body
Throttle bodyfuelinjection system TBI
system
Fuelinjection control
Throttle position TP
Throttleposition
Throttle position sensor TPSThrottlesensor
Throttle position switch
TP
switch Throttleswitch
Torque converter clutchsolenoid valve TCCsolenoid valve Lock-upcancelsolenoid
.
Lock-upsolenoid
Turbocharger TC
Turbocharger
Vacuum cutvalve
..
,
Vacuumcontrolvalve
Vacuum cutvalve bypass valve
..
,
...
Vehicle speedsensor VSS
Vehiclespeedsensor
Volume airflow sensor VAFSAir
flow meter
Warm upoxidation catalyst WU-OC
Catalyst
Warm upoxidation catalyticconverter systemWU-OC
system
..
,
Warm upthree waycatalyst WU-TWC
Catalyst
Warm upthree waycatalytic converter systemWU-TWC system
..
,
Wide open throttle position switch WOTP
switch Fullswitch
GI-48