Page 1459 of 1701

Note
CHECK CIRCUIT CONTINUITY BETWEEN
ECM (ECCS CONTROL MODULE)HAR-
NESS TERMINAL
@
AND THERMO
CONTROL AMP.HARNESS TERMINAL
@.
Continuity shouldexist.
If OK, check harness forshort.
TROUBLE
DIAGNOSES
Diagnostic Procedure3(Cont'd)
@
t
RIL
EGM
(EGGS control
module) connector@
EGM
ECONNECTORII
44
RIL
Thermo
control
amp. connector ~
~ II
~OK
Reconnect thermocontrol amp.harness
connector.
Thermo control
,mp;""",,,
@~
LHD:
G/S'~
rrIDl
rJ.
RHD: GY
L-.D--J
1
Replacethermocontrol
amp.
Note
No
CHECK CIRCUIT CONTINUITY BETWEEN
THERMO CONTROL AMP.HARNESS
TERMINAL
@
AND AICSWITCH HAR-
NESS TERMINAL
@.
Continuity shouldexist.
If
OK.
check harness forshort. Note
Disconnect
AIC
switch harness connec-
tor.
CHECK
BODYGROUND CIRCUITFOR
THERMO CONTROL AMP.
Disconnect thermocontrol amp.harness
connector. Does continuity existbetween thermo
control amp.harness terminal @and
body ground?
CHECK
POWER SUPPLY FORTHERMO
CONTROL AMP.
Refer toHA-49.
LHD:
GIS
RHD: GY
RHA365F
RHA364F
A/G
switch
connector @
i55lJ
Thermo
control
amp. connector
@)
~
LHD:
GIS
RHD: GY
NG
switch
connector@
62J
LHD: G/Y
RHD: LG/S
Fan
switch
connector@
~
LHD: G/Y
RHD: LG/B
RHA366F OK
CHECK AICSWITCH.
Refer toHA-63.
OK
Disconnect fanswitch harness connec-
tor.
NoteReplace
AIC
switch.
•
CHECK CIRCUIT CONTINUITY BETWEEN
AIC SWITCH HARNESS TERMINAL
@
AND FANSWITCH HARNESS TERMINAL
@.
OK
Note:
If
the result isNG orNo alter checking circuitcontinuity, repairharness or
connector.
HA-57
Page 1462 of 1701

DisconnectECM(Engine
control module) harness
connector. Disconnect dual-pressure
switch harness connector .
Ii
~i)~@
ECM (Engine control
module) connector
@
II
ECM
E[CONNECTORII
8
G TROUBLE
DIAGNOSES
Diagnostic Procedure3(Cont'd)
@
+
I
Reconnect AICrelay.
Ii
r---
CHECK COILSIDECIRCUIT OFAIC No
RELAY.
Do approx. 12Yolts existbetween ECM
(Engine controlmodule) harnesstermi-
nal
@
and body ground?
G
G
ECM
(Engine control Dual-pressure
module) connector ~switch connector
@)
II
ECM
HCONNECTORII ~
8
[iJ
Note
CHECK CIRCUIT CONTINU-
ITY BETWEEN ECM
(ENGINE CONTROL MOD-
ULE) HARNESS TERMINAL
@ AND DUAL-PRESSURE
SWITCH HARNESS TERMI-
NAL G).
Continuity shouldexist.
If OK, check harness for
short.
Yes
....
RHA370F
OK
Dual-pressure switch
connector@ RHA368F
AlC relay
connector@ CHECK
DUAL-
PRES-
SURE
SWITCH. Refer to
HA-64.
NG
Replace
dual-
pressure
switch.
Note
~i5~~
ECM
11
CONNECTOR
II
31
o
L
II
ECM
(Engine control
AIL
module)@ L
RHA414F
o
CHECK VOLTAGE FORECM (Engine
control unit).
Do approx. 12YOIts exist between ECM
(Engine controlmodule) Ilarnesstermi-
nal No.
@
and body ground?
Yes
-=
Disconnect ECM(Engine controlmod-
ZHA158AA ule)harness connector.
Disconnect thermocontrolamp.har-
ness connector. No
CHECK
CIRCUIT CONTINU-
ITY BETWEEN AICRELAY
HARNESS TERMINAL
@
AND DUAL-PRESSURE
SWITCH HARNESS TERMI-
NAL
@.
Continuity shouldexist.
If OK, check harness for
short.
CHECK ECM(Engine con-
trol module). (RefertoEC
section.)
@
(Go tonext page.)
Note:
If the result isNG orNo after checking circuitcontinuity, repairharness or
connector.
HA-60
Page 1463 of 1701

Replacethermocontrol
amp.
Note
No Note
CHECK POWER SUPPLY FORTHERMO
Co"NTROL AMP.
Refer toHA-49.
Reconnect
thermocontrolamp.harness
connector.
CHECK BODYGROUND CIRCUITFOR
THERMO CONTROL AMP.
Disconnect thermocontrolamp.harness
connector.
Does continuity existbetween thermo
control amp.harness terminal
@
and
body ground? OK
CHECK
CIRCUIT CONTINUITY BETWEEN
ECM (ENGINE CONTROL MODULE)
HARNESS TERMINAL @AND THERMO
CONTROL AMP.HARNESS TERMINAL
@.
Continuity shouldexist.
If OK, check harness forshort.
II
TROUBLE
DIAGNOSES
Diagnostic Procedure3(Conl'd)
(!)
~
RHA364F
:~~~~~;;:~:
@)~
LHO:
G/S'~
rn
(l
RHO: GY'L-.D--J
1
Thermo
control ECM(Engine control
amp. connector@) module)connector
@
~ II
ECM ?,CONNECTOOII
I
AIL ~_tR/L
II
II
DisconnectAICswitch harness connec-
tor.
Thermo
control
amp. connector @)
~
A/C
switch
connector
@
~
II
Note
LHO: GIS
RHO: GY LHO:
GIS
RHO: GY
RHA365F CHECK
CIRCUIT CONTINUITY BETWEEN
THERMO CONTROL AMP.HARNESS
TERMINAL
@
AND AICSWITCH HAR-
NESS TERMINAL
@.
Continuity shouldexist.
If OK, check harness forshort.
•
Replace
AICswitch.
Note
OK
OK
CHECK
AICSWITCH.
Refer toHA-63.
Disconnect fanswitch harness connec-
tor.
LHO: G/Y
RHO: LG/S
Fan
switch
connector
@ID
~
RHA366F CHECKCIRCUIT CONTINUITY BETWEEN
AIC SWITCH HARNESS TERMINAL @
AND FANSWITCH HARNESS TERMINAL
@.
Continuity shouldexist.
If OK, check harness forshort.
NC
switch
connector@
[ij
LHO: G/Y
RHO: LG/S
OK
@
(Go tonext page.)
Note:
If
the result isNG orNo after checking circuitcontinuity, repairharness or
connector.
HA-61
Page 1465 of 1701

Circuitcheck
~
AlC switch
connector TROUBLE
DIAGNOSES
Electrical Components Inspection(Cont'd)
BLOWER RESISTOR
Check resistance betweenterminals.
Terminal No.
Resistance
EB
8
@
Approx.1.4-1.6Q
@
(1)
Approx.2.5-2.8Q
@
Approx.0.5-0.6Q
AIC SWITCH
Check continuity betweenterminals ateach switch position.
.
Switch
condition TerminalNo.
Continuity
A/C
EB
e
ON Yes
@
@
OFF No
RHA328F RECIRCULATION SWITCH
Check continuity betweenterminals ateach switch position.
I
I
I
I
I
'-
SHA732E
Terminal
No.
Recirculation
switch condition Continuity
EB
e
ON Yes
(1)
@
OFF No
ON No
@ @
OFF Yes
THERMAL PROTECTOR
THERMO CONTROL AMP.
1. Run engine, andoperate
AIC
system.
2. Connect thevoltmeter fromharness side.
3. Check thermo controlamp.operation showninthe table.
Evaporator outletairtemperature Thermoamp.
Tester
°C CF) operation
Decreasing to2.5 -3.5 (37-38) TurnOFF Approx.
12V
Increasing to4.0 -5.0 (39-41) Turn
On Approx.OV
Temperature
ofcompressor
°C
(OF)
Increasing toapprox. 145-155 (293 -311)
Decreasing toapprox. 130-140 (266 -284) Compressor
operation
Turn OFF
Turn ON
•
HA-63
Page 1475 of 1701
SERVICEPROCEDURES
Refrigerant Lines(Cont'd)
GA ENGINE lHDMODEL
SEC. 271.274.276
Low-pressure (Suction)servicevalve
~
10-20 (1.0 -2.0, 87-174)
6 mm (0.24 in)dia.
Thermo controlamp.
•
Dual-pressure
switch
~ Liquid tank
High-pressure
(Discharge) servicevalve
High-pressure
(Discharge) servicevalve
o
(Tightening torque)
D D (Wrench size)
D (O-ring size)
~ :N'm (kg-m, ft-lb)
~ :25 -34 (2.5 -3.5, 18-25)
~ :N'm (kg-m, in-Ib)
rm :
10 -20 (1.0 -2.0, 87-174)
~ :8 •11 (0.8 •1.1, 69•95)
~ :2.9 •3.9 (0.3 -0.4, 26•35)
~
15•20 (1.5 -2.0, 11-14)
~ 8
mm
(0.31
in)
die.
___ ==- - ~
20-25
(2.0 -2.5, 14-18)
."""\ ~t;,
12mm (0.47 in)dia.
Expansion valve
RHA334F
HA-73
Page 1476 of 1701
SERVICEPROCEDURES
Refrigerant Lines
(Cont'd)
CD ENGINE LHDMODEL
SEC. 271'274'276
[O.J
15. 20(1.5 -2.0, 11-14)
8
mm
(0.31
in)
dia.
[O.J
20-25 (2.0 -2.5, 14-18)
12 mm (0.47 in)dia.
~ 10•20 (1.0 -2.0, 87•174)
6 mm (0.24 in)dia.
Thermo controlamp.
High-pressure (Discharge)servicevalve
o
(Tightening torque)
o
0
(Wrench size)
o
(O-ring size)
[O.J :
N'm (kg-m, It-Ib)
B :
25 -34 (2.5 -3.5, 18-25)
~ :N'm (kg-m, in-Ib)
[SJ
:10 -20 (1.0 -2.0,87 -174)
[Q :
8 -11 (0.8 -1.1, 69-95)
[Q] :
2.9 •3.9 (0.3 -0.4, 26-35)
HA-74
Cooling
unit
Low-pressure (Suction)service
valve
Liquid tank
RHA335F