1995 NISSAN ALMERA N15 dimensions

REPLACEMENTOPERATIONS _

------------

RadiatorCoreSupport (PartialReplacement) BODY
CONSTRUCTION _

-----------

BodyConstruction

\

Section
L-L:
Section P-P:
Section
D-D:
Section H-H:
Section K-K:
Section
C-C:
Section G-G:
Section 0-0:
Section

J-J:

Section
F-F:
Section
8-8:
. Section N-N:
Section
I-I:
Section
E-E:
Section
A-A:
Section M-M:

_1

FR

(

e
4orll3 *
indicates thatthere isan equivalent wel~ing.portion
with thesame dimensions onthe opposite Side.

o

*
e
3
or 112

FR

Service
Joint

Section
0-0:
Section
R-R:

2-spot welds 3-spotwelds
M.1.Gplug weld )M.I.Gseam weld/
(Point weld
For 3panels plugweld m.ethod

· r ·
A
=='*= •
B
===:=
.an
F

-33- -12-

__________ BODYALIGNMENT _
_ PRECAUTIONS _
Description PrecautionsForHandling HighStrength Steel

• Alldimensions indicatedinfigures areactual ones.
• When usingatracking gauge,adjustbothpointers toequal length. Thencheck thepointers andgauge
itself tomake surethere isno free play.
• When ameasuring tapeisused, check tobe sure there isno elongation, twistingorbending.
• Measurements shouldbetaken atthe center ofthe mounting holes.
• Anasterisk
(*)
following thevalue atthe measuring pointindicates thatthemeasuring pointonthe other
side issymmetrically thesame value.
• The coordinates ofthe measurement pointsarethe distances measured fromthestandard lineof"X", "V"
and "Z".

EngineCompartment

D=2T+3(mm)
D=2T+O.12 (in)

•
The electrode tipdiameter mustbereformed
properly according tothe panels thickness.
•
The spot ungget onHSS panel isharder than
that ofan ordinary steelpanel.
Therefore, forspot cutting HSSpanel, ahigh
torque drillofalow speed (1,000 to1,200
rpm) maybeused tomaintain itsdurability
and facilitate theoperation.
• HSS panels withatensile strength of785 to981 N/mm
2
(80to100 kg/mm
2,
114to142 klb/sq in),
used asreinforcement inthe door guard barand inthe bumper, istoo high intensile strength touse
for general repairs.Whenthesepanels aredamaged, theouter panels alsosustain consequential
damage; therefore, thesepanels arenever remedied withoutreplacing thedoor assembly orbumper
assembly.
2. Precautions inspot welding
This work should beperformed understandard workconditions. However,workcontrol mustbeexercised
as folloows:

SBF8?4GB

"Z":
Imaginary baseline
[200 mmbelow datum line
("OZ" atdesign plan)]
Front axlecenter

/

y (_)
(0)

Incorrect
Incorrect
Correct
D==Tip+diameter

T

,::=T====p=la::t_e=-=-_t_h=i_C=k=_n=_e_s=s= __,-- ~

• The panel surfaces mustbefitted toeach
other, leaving nogaps.

____
MEASURMENT _

SBT08?

-15- -30-

__________ BODYALIGNMENT _
_HANDLINGPRECAUTIONS FORPLASTICS _
Passenger Compartment Sedan
5-door Hatchback Location
OfPlastic Parts

Side turnsignal lamplens
(Lens: AS)
Housing: ASS
Wind-shield molding
(Upper: PVC )
Side:Stainless+PVC
Doorout-side molding
(Stainless+PVC)
Wheel cover
(Full cover: PP+PA6 )
Half cover: PA66+PPO
Center cap:PA6
Door
mirror
(Housing: AAS)
Garnish: ASS
Front turnsignal lamp
(Lens: PMMA)
Housing: PP
Fog
lamp
(Lens: Glass)
Housing: PP
Head
lamp
(Lens: Glass)
Housing: pp
Radiator grille

(ABS)

Fog lamp finisher
(PM MA)
Front
bumper fascia

(PP)

Front airspoiler

(PP)

Point
Dimension

@-@
1228

CB- 1374

@-@
1366

(8)-{6)
1159

CD--cD
1387
Q)-{J) 1367

@--@
1156

(b)--{[)
1385

~-4iV
1370

@~
1364

@~
1364

C'e)--@
1598

@--@
989*

@-{E)
918*

@~
1156*

@--{[)
917*

@~@
975*

@~(b)
757*

@~
1004*

@--@
723*

,
... ._MEASURMENT _

Figures marked witha
*
show symmetrically identical
dimensions onboth right andlefthand sides ofthe
vehicle.
Unit:
mm

@ :
Cowl tophole center (5dia.)
CB>
:
Front roofflange endatcenter
Positioning mark ~~
~}Outer frontpillarjoggle
Sideguard molding (PVC)
Rear combination lamp
(Lens: PMMA)
Housing: PP
Door
outside handle
(Handle: POM )
Escutcheon: POM
Mud guard (TPR)
Rear
Windowmolding
(PVC)
-for Sedan
Rear bumper fascia

(PP)

License
lamp
(Lens: PC)
Housing: PP
Trunk
lidfinisher(pp)
-for Sedan
Rear
spoiler(PPO)
-for Sedan
High mounted stoplamp
(In Rear SpoilerType)
(Lens: PMMA)-for Sedan
Housing: ASS
(Fixed Trunk LidTipe)
(Lens: PC)-for Sedan
Housing: PP

(f3),Cfi),Q),CD,@,@,CD,CD,~,@ :

Outer center pillarindention

CDCD :
Outer center pillarstandard hole
center

CBCD:
}

~@:
Outerfrontpillar indention

@@
:
Dash upper flange endcorner

-19- -26-

__________ BODYALIGNMENT ___________
BODYALIGNMENT _
Rear Body Sedan
RearBody 3-door
Hatchback
5-door Hatchback

____ MEASUREMENT _

PointDimension

@~(E)
189*

@~CD
1213*

@~(8)
608*

(E)~@
1110*
~
MEASUREMENT _

Figures marked witha
*
show symmetrically identical
dimensions bothright andleftand lefthand sides ofthe
vehicle.
Unit:
mm
Figures
marked witha
*
show symmetrically identical
dimensions onboth right andlefthand sides ofthe
vehicle.
Unit:
mm

@ :
Rear panel reinforcement back
door lockhole center atcenter

~@ :
Rear suspention installinghole
center (9dia.)

@
:
Rear roofflange endatcenter
(Q@:
Rearfender cornerjoggle
positioning mark

(6)@ :
Rear fender extension joggle

CD :
Rear panel trunklidlock installing
Q):
Rear suspension installinghole
hole flange endatcenter position- center(9dia.)
ing mark

\~

CE)@ :
Rear fender joggle

(8(f) Rear fender cornerjoggle

@@
:
Rear fender joggle
(6)@:
Rear fender joggle

(Q :
Roof flonge positioning markat
center positioning mark

-21-
-24-

_________ BODYALIGNMENT __________
BODYALIGNMENT _
Passenger Compartment
3-doorHatchback Passenger
Compartment 3-door
Hatchback

Unit: mm

@ :
2nd crossmember standardhole~:Rear suspension installinghole
center atcenter positioning markcenter(9dia.)

(a
dia.)

CDCD :
=:::e~I~~rd~:~)ness installinghole "\\\
}J\ (/ ~

~cp(8
dia.),~
~Yb::~ \\
c?

~~--:q~
,\'I~I~

~~~~ /~FRONT\

- \\\y~ ~ \
____
MEASUREMENT -'

PointDimension

@~
1228

Cf)~
1374

C8},{5)
1094

Q)~
1388

Q)~
1558

(8)~
871

@~@
989*

@--{f)
918*

@~(8)
1193*

@~Q)
1043*

(b)~C8)
1017*

(b)~
655*

Figures marked witha
*
show symmetrically identical
dimensions onboth right andlefthand sides ofthe
vehicle.
Unit:
mm

@ :
Cowl tophole center (5dia.)

(6):
Front roofflange endatcenter
Positioning mark
~@:
}

(B@:
Outerfrontpillar joggle

q:])@ :
Rear fender joggle

CDCD :
Rear fender indention

Q)(D :
Door switch installing holecen-
ter (7dia.) ofnut

(BeD:
}
0
f
"11"d"

~@ :
uter rontpiarIn entlon

@@
:
Dash upper flange endcorner

-23-
-22-

_________ BODYALIGNMENT __________
BODYALIGNMENT _
Passenger Compartment
3-doorHatchback Passenger
Compartment 3-door
Hatchback

Unit: mm

@ :
2nd crossmember standardhole~:Rear suspension installinghole
center atcenter positioning markcenter(9dia.)

(a
dia.)

CDCD :
=:::e~I~~rd~:~)ness installinghole "\\\
}J\ (/ ~

~cp(8
dia.),~
~Yb::~ \\
c?

~~--:q~
,\'I~I~

~~~~ /~FRONT\

- \\\y~ ~ \
____
MEASUREMENT -'

PointDimension

@~
1228

Cf)~
1374

C8},{5)
1094

Q)~
1388

Q)~
1558

(8)~
871

@~@
989*

@--{f)
918*

@~(8)
1193*

@~Q)
1043*

(b)~C8)
1017*

(b)~
655*

Figures marked witha
*
show symmetrically identical
dimensions onboth right andlefthand sides ofthe
vehicle.
Unit:
mm

@ :
Cowl tophole center (5dia.)

(6):
Front roofflange endatcenter
Positioning mark
~@:
}

(B@:
Outerfrontpillar joggle

q:])@ :
Rear fender joggle

CDCD :
Rear fender indention

Q)(D :
Door switch installing holecen-
ter (7dia.) ofnut

(BeD:
}
0
f
"11"d"

~@ :
uter rontpiarIn entlon

@@
:
Dash upper flange endcorner

-23-
-22-

__________ BODYALIGNMENT ___________
BODYALIGNMENT _
Rear Body Sedan
RearBody 3-door
Hatchback
5-door Hatchback

____ MEASUREMENT _

PointDimension

@~(E)
189*

@~CD
1213*

@~(8)
608*

(E)~@
1110*
~
MEASUREMENT _

Figures marked witha
*
show symmetrically identical
dimensions bothright andleftand lefthand sides ofthe
vehicle.
Unit:
mm
Figures
marked witha
*
show symmetrically identical
dimensions onboth right andlefthand sides ofthe
vehicle.
Unit:
mm

@ :
Rear panel reinforcement back
door lockhole center atcenter

~@ :
Rear suspention installinghole
center (9dia.)

@
:
Rear roofflange endatcenter
(Q@:
Rearfender cornerjoggle
positioning mark

(6)@ :
Rear fender extension joggle

CD :
Rear panel trunklidlock installing
Q):
Rear suspension installinghole
hole flange endatcenter position- center(9dia.)
ing mark

\~

CE)@ :
Rear fender joggle

(8(f) Rear fender cornerjoggle

@@
:
Rear fender joggle
(6)@:
Rear fender joggle

(Q :
Roof flonge positioning markat
center positioning mark

-21-
-24-

__________ BODYALIGNMENT _
_HANDLINGPRECAUTIONS FORPLASTICS _
Passenger Compartment Sedan
5-door Hatchback Location
OfPlastic Parts

Side turnsignal lamplens
(Lens: AS)
Housing: ASS
Wind-shield molding
(Upper: PVC )
Side:Stainless+PVC
Doorout-side molding
(Stainless+PVC)
Wheel cover
(Full cover: PP+PA6 )
Half cover: PA66+PPO
Center cap:PA6
Door
mirror
(Housing: AAS)
Garnish: ASS
Front turnsignal lamp
(Lens: PMMA)
Housing: PP
Fog
lamp
(Lens: Glass)
Housing: PP
Head
lamp
(Lens: Glass)
Housing: pp
Radiator grille

(ABS)

Fog lamp finisher
(PM MA)
Front
bumper fascia

(PP)

Front airspoiler

(PP)

Point
Dimension

@-@
1228

CB- 1374

@-@
1366

(8)-{6)
1159

CD--cD
1387
Q)-{J) 1367

@--@
1156

(b)--{[)
1385

~-4iV
1370

@~
1364

@~
1364

C'e)--@
1598

@--@
989*

@-{E)
918*

@~
1156*

@--{[)
917*

@~@
975*

@~(b)
757*

@~
1004*

@--@
723*

,
... ._MEASURMENT _

Figures marked witha
*
show symmetrically identical
dimensions onboth right andlefthand sides ofthe
vehicle.
Unit:
mm

@ :
Cowl tophole center (5dia.)
CB>
:
Front roofflange endatcenter
Positioning mark ~~
~}Outer frontpillarjoggle
Sideguard molding (PVC)
Rear combination lamp
(Lens: PMMA)
Housing: PP
Door
outside handle
(Handle: POM )
Escutcheon: POM
Mud guard (TPR)
Rear
Windowmolding
(PVC)
-for Sedan
Rear bumper fascia

(PP)

License
lamp
(Lens: PC)
Housing: PP
Trunk
lidfinisher(pp)
-for Sedan
Rear
spoiler(PPO)
-for Sedan
High mounted stoplamp
(In Rear SpoilerType)
(Lens: PMMA)-for Sedan
Housing: ASS
(Fixed Trunk LidTipe)
(Lens: PC)-for Sedan
Housing: PP

(f3),Cfi),Q),CD,@,@,CD,CD,~,@ :

Outer center pillarindention

CDCD :
Outer center pillarstandard hole
center

CBCD:
}

~@:
Outerfrontpillar indention

@@
:
Dash upper flange endcorner

-19- -26-