1995 JEEP YJ battery

DEPLOYED
Following an airbag deployment, the vehicle inte-
rior will contain a powdery residue. This residue is
primarily sodium bicarbonate (baking soda), used as
an airbag cushion lubricant. However, there will also
be traces of sodium hydroxide powder, a chemical
byproduct of the generant used for airbag deploy-
ment. Since this powder can irritate the skin, eyes,
nose or throat, be sure to wear safety glasses, rubber
gloves and a long-sleeved shirt during cleanup (Fig.
1).
If you experience skin irritation during
cleanup, run cool water over the affected area.
Also, if you experience irritation of the nose or
throat, exit the vehicle for fresh air until the ir-
ritation ceases. If irritation continues, see a
physician.
CLEANUP PROCEDURE
Remove the airbag and airbag module from the ve-
hicle. Use a vacuum cleaner to remove any residual
powder from the vehicle interior. Clean from outside
the vehicle and work your way inside, so that you
avoid kneeling or sitting on an uncleaned area.
Be sure to vacuum the heater and A/C outlets as
well (Fig. 2). Run the blower on low and vacuum any
powder expelled from the plenum. You may need to
vacuum the interior of the car a second time to re-
cover all of the powder.
Place the deployed airbag and module in your ve-
hicular scrap pile.
AIRBAG MODULE REMOVE/INSTALL
WARNING: THIS AIRBAG SYSTEM IS A SENSITIVE,
COMPLEX MECHANICAL UNIT. BEFORE ATTEMPT-ING TO REMOVE OR INSTALL THE AIRBAG SYS-
TEM OR RELATED STEERING WHEEL AND
STEERING COLUMN COMPONENTS YOU MUST
FIRST DISARM THE AIRBAG FIRING MECHANISM.
FAILURE TO DO SO COULD RESULT IN ACCIDEN-
TAL DEPLOYMENT AND POSSIBLE PERSONAL IN-
JURY.
When removing a deployed airbag module,
rubber gloves, eye protection and long-sleeved
shirt should be worn. There may be deposits on
the airbag module and other interior surfaces,
which can cause irritation to the skin and eyes
in large doses.
(1) Disconnect battery negative cable and isolate.
(2) Using a small screwdriver, remove plastic cover
plug from top outer surface of steering wheel hub.
Exit vehicle and disarm airbag by reaching through
driver's side window and turning arming screw
counter-clockwise to its travel limit. When the screw
has reached its travel limit it will extend 1 inch
above the outer surface of the steering wheel hub
cover. This is done using an 8mm socket and manual
drive. DO NOT USE POWER-DRIVEN TOOLS.
(3) From back side of steering wheel, remove 4
nuts attaching airbag module to steering wheel (Fig.
3). This is done using a 10mm socket and manual
drive. DO NOT USE POWER-DRIVEN TOOLS.
(4) Remove airbag module from steering wheel.
(5) Reverse removal procedures to install. Tighten
airbag module attaching nuts to 9 to 11 Nzm (80 to
100 in. lbs.). Exit vehicle and arm airbag by reaching
through driver's side window and turning arming
screw clockwise to its travel limit. Arming screw
torque should not exceed 1.1 to 1.7 Nzm (10-15 in.
lbs.). Reinstall plastic cover plug in steering wheel
hub.
Fig. 1 Wear Safety Glasses and Rubber Gloves
Fig. 2 Vacuum Heater and A/C Outlets
JRESTRAINT SYSTEMS 8M - 3

DEFOGGER SWITCH
With defogger switch connector separated from de-
fogger switch; turn ignition switch to ON for voltage
tests, or turn ignition switch to OFF for resistance
tests.
(1) Measure voltage at defogger switch connector
terminal D. The meter should read approximately 5
volts momentarily. If OK, go to next step. If not OK,
repair open from relay.
(2) Refer to switch diagram for resistance tests. If
not OK, replace defogger switch.
DEFOGGER RELAY
With defogger relay connector separated from de-
fogger relay; turn ignition switch to ON for voltage
tests, or turn ignition switch to OFF for resistance
tests.
(1) Measure voltage at relay connector terminal 4.
The meter should read battery voltage. If OK, go to
next step. If not OK, repair open from fuse 18 (XJ) or
fuse 9 (YJ).(2) Measure voltage at relay connector terminal 5.
The meter should read battery voltage. If OK, go to
next step. If not OK, repair open from fuse 8 (XJ), or
fuse 6 (YJ).
(3) Measure resistance between relay connector
terminal 1 and left side (driver's side) of defogger
grid. The meter should read zero ohms. If OK, go to
next step. If not OK, repair open between relay con-
nector and left side of defogger grid.
(4) Measure resistance between relay connector
terminal 2 and a clean chassis ground. The meter
should read zero ohms. If OK, go to next step. If not
OK, repair open between relay connector and ground.
(5) Connect relay connector and measure voltage
at terminal 3. The meter should read approximately
5 volts. If not OK, replace defogger relay.
SERVICE PROCEDURES
REAR WINDOW GLASS GRID REPAIRS
The repair of grid lines, bus bars or pigtail wires
can be accomplished using the MOPAR Rear Window
Defogger Repair Kit (P/N 4267922) or equivalent.
WARNING: MATERIALS CONTAINED IN REPAIR KIT
MAY CAUSE SKIN OR EYE IRRITATION. CONTAINS
EPOXY RESIN AND AMINE TYPE HARDENER,
HARMFUL IF SWALLOWED. AVOID CONTACT WITH
SKIN AND EYES. FOR SKIN, WASH AFFECTED AR-
EAS WITH SOAP AND WATER. DO NOT TAKE IN-
TERNALLY. IF TAKEN INTERNALLY, INDUCE
VOMITING; CALL A PHYSICIAN IMMEDIATELY. IF IN
CONTACT WITH EYES, FLUSH WITH PLENTY OF
WATER. USE WITH ADEQUATE VENTILATION. DO
NOT USE NEAR FIRE OR FLAME. CONTENTS CON-
TAIN 3% FLAMMABLE SOLVENTS. KEEP OUT OF
REACH OF CHILDREN.
(1) Mask repair area so that the conductive epoxy
can be applied neatly. Extend epoxy application onto
the grid line or the bus bar (Fig. 2) on either side of
the break.
(2) Follow instructions in repair kit for preparing
damaged area.
(3) Remove package separator clamp and mix two
conductive epoxy components thoroughly within
packaging. Fold package in half and cut center cor-
ner to dispense epoxy.
(4) For grid line, mask area to be repaired with
masking tape or a template (Fig. 2).(5) Apply epoxy through slit in masking tape or
template. Overlap both ends of the break by at least
19mm (.75 in.).
(6) For a terminal or pigtail replacement, mask ad-
jacent areas so epoxy can be extended onto line as
well as bus bar. Apply a thin layer of epoxy to area
where terminal or pigtail was fastened and onto ad-
jacent grid line.
(7) Apply a thin layer of conductive epoxy to terminal
or bare wire end of pigtail and place in desired location.
To prevent terminal or pigtail from moving while the
epoxy is curing, it must be wedged or clamped.
(8) Carefully remove masking tape from grid line.
CAUTION: Do not allow the glass surface to exceed
400ÉF, glass may fracture.
Fig. 2 Grid Line Repair (Typical)
JREAR WINDOW DEFOGGER 8N - 3

POWER LOCKS
CONTENTS
page page
DIAGNOSIS............................. 2
GENERAL INFORMATION.................. 1SERVICE PROCEDURES................... 8
GENERAL INFORMATION
Power locks are optional equipment on XJ (Chero-
kee) models. Power windows and the keyless entry
system are included on vehicles equipped with the
power lock option. All doors and the liftgate can be
locked and unlocked electrically by operating the
switch on either front door panel, or by operating the
lock and unlock buttons of the remote keyless entry
transmitter. The power lock and keyless entry sys-
tems operate with battery power supplied indepen-
dent of the ignition switch.
Following are general descriptions of the major
components in the power lock system. Refer to Group
8W - Wiring Diagrams for complete circuit descrip-
tions and diagrams. Refer to the owner's manual for
more information on the features and use of these
systems.
POWER LOCK SWITCH
The power locks are controlled by a two-way switch
mounted on the trim panel of each front door. The
switch controls battery feed to the lock and unlock
relays. The door lock switches can not be repaired. If
faulty, the entire switch must be replaced.
POWER LOCK/UNLOCK RELAYS
The power lock and unlock relays are located in the
relay center. The relay center is located on the lower
instrument panel reinforcement behind the lower in-
strument panel and just right of the steering column.
The relays respond to inputs from the power lock
switches and the keyless entry module by sending
the correct battery and ground feeds to the lock mo-
tors. The lock and unlock relays can not be repaired.
If faulty, they must be replaced.
POWER LOCK MOTOR
The locks are actuated by a reversible motor
mounted within each door. The motor direction iscontrolled by the battery and ground feeds from the
power lock/unlock relays. The motor can not be re-
paired. If faulty, the entire motor must be replaced.
KEYLESS ENTRY TRANSMITTER
The keyless entry transmitter is equipped with two
buttons labeled Lock and Unlock. It is also designed
to serve as a key fob and is equipped with a key ring.
Each transmitter has a different vehicle access code,
which must be programmed into the memory of the
keyless entry module in the vehicle in order to oper-
ate the locks. The operating range of the infrared
transmitter signal is up to 4.75 meters (15 feet) from
the receiver.
The transmitter operates on two CR1616 3-volt (or
equivalent) batteries. Typical battery life is from one
to two years.
KEYLESS ENTRY MODULE
The keyless entry module is mounted in a housing
on the headliner near the windshield between the
sunvisors, or inside and towards the rear of the over-
head console (if equipped). This module contains the
keyless entry receiver and program logic for the key-
less entry system.
The keyless entry module has a memory function
to retain the vehicle access code of at least one, and
up to four transmitters. The module receives input
from the remote keyless entry transmitter. In re-
sponse to that input, it is programmed to control out-
puts to the lock and unlock relays. The module can
not be repaired and, if faulty, must be replaced.
JPOWER LOCKS 8P - 1

DIAGNOSIS
As a preliminary system diagnosis, note system op-
eration while you actuate both the Lock and Unlock
functions with the power lock switches and the key-
less entry transmitter. Then, proceed as follows:
²If system fails to function with either the switches
or the transmitter, see Power Lock System diagnosis.
²If system functions with both switches, but not the
transmitter, see Keyless Entry Transmitter diagnosis.
²If system functions with transmitter, but not with
one or both switches, see Power Lock System diagno-
sis.
²If one lock fails to operate with the switches or
transmitter, see Power Lock Motor diagnosis.
POWER LOCK SYSTEM
(1) Inspect fuse 13 in fuseblock module. Replace if
necessary. If OK, measure voltage at battery side of
fuse. There should be 12 volts. If not OK, repair open
from Power Distribution Center.
(2) Remove door switch(es) and measure voltage at
terminal 1. Meter should read battery voltage. If OK,
go to next step. If not OK, repair open to fuse 9 in
fuseblock module.
(3) Check door switch continuity as shown in the
applicable charts on the following pages. If OK, go to
next step. If not OK, replace switch.
(4) The power lock/unlock relays are in the relay
center. The relay center is located on the lower in-
strument panel reinforcement just right of the steer-
ing column (Fig. 1). Remove both relays.
(5) Measure resistance between lock and unlock re-
lay terminal 4 (87A) and ground. Meter should read
zero ohms. If OK, go to next step. If not OK, repair
open to ground.
(6) Measure voltage at terminal 2 (87) of both the
lock and unlock relays. Meter should read battery
voltage. If OK, go to next step. If not OK, repair open
to fuse 13 in fuseblock module.(7) Measure resistance between lock and unlock re-
lay terminal 5 (85) and ground. Meter should read
zero ohms. If OK, go to next step. If not OK, repair
open to ground.
(8) Hold driver's side switch in LOCK position.
Measure voltage at lock relay terminal 3 (86). Meter
should read battery voltage. If OK, go to next step. If
not OK, repair open to driver's side switch.
(9) Hold driver's side switch in UNLOCK position.
Measure voltage at unlock relay terminal 3 (86).
Meter should read battery voltage. If OK, go to next
step. If not OK, repair open to driver's side switch.
(10) Hold driver's side switch in LOCK position.
Measure voltage at lock relay terminal 1 (30). Meter
should read battery voltage. If OK, go to next step. If
not OK, replace lock relay.
(11) Hold driver's side switch in UNLOCK position.
Measure voltage at unlock relay terminal 1 (30).
Meter should read battery voltage. If OK, see Power
Lock Motor diagnosis. If not OK, replace unlock re-
lay.Fig. 1 Power Lock/Unlock Relays
8P - 2 POWER LOCKSJ

POWER LOCK MOTOR
(1) Once it is determined which lock motor is inop-
erative, that motor can be tested. Disconnect the wire
connector at the motor. Apply 12 volts to the motor
terminals to check its operation in one direction. Re-
verse the polarity to check the operation in the other
direction. If OK, repair circuits to power lock/unlock
relays as required. If not OK, replace the motor.
(2) If all lock motors are inoperative, the problem
may be caused by one shorted motor. Disconnecting a
shorted motor will allow the good motors to operate.
Disconnect each motor connector, one at a time, and
re-check both lock and unlock functions while operat-
ing the door lock switch. If disconnecting one motor
causes the other motors to become functional, go
back to step 1 to test the disconnected motor.
KEYLESS ENTRY TRANSMITTER
(1) Depress either transmitter button and note
whether red Light-Emitting Diode (LED) on trans-
mitter case lights. If OK, go to next step. If not OK,
replace batteries as described under Keyless Entry
Transmitter in Service Procedures. Test transmitter
operation. If OK, discard faulty batteries. If not OK,
go to next step.
(2) Perform transmitter program procedure with
suspect transmitter and another known good trans-
mitter, as described in Service Procedures. Test oper-
ation with both transmitters. If both transmitters fail
to operate power locks, see Keyless Entry Module di-
agnosis. If known good transmitter operates power
locks and suspect transmitter does not, replace faulty
transmitter. Be certain to perform transmitter pro-
gram procedure again when replacing faulty trans-
mitter and to erase test transmitter access code from
keyless entry module.
KEYLESS ENTRY MODULE
(1) Check fuse 9 in fuseblock module. If OK, go to
next step. If not OK, replace fuse.
(2) Check for battery voltage at fuse 9. If OK, go to
next step. If not OK, repair circuit from power distri-
bution center.
(3) Access keyless entry module connectors as de-
scribed in Keyless Entry Module Remove/Install.
(4) Unplug module connector from module. Check
connector and receptacle in module for loose, cor-
roded, or damaged terminals and pins. If OK, go to
next step. If not OK, repair as required.
(5) Probe connector cavity for module terminal 1
and check for battery voltage. If OK, go to next step.
If not OK, repair circuit to fuse 9 as required.
(6) Install a jumper wire from connector cavity for
module terminal 1 to connector cavity for module ter-
minal 3. Doors should lock. If OK, go to step 8. If not
OK, go to next step.
(7) Check for continuity between connector cavity
for module terminal 3 and lock relay terminal 3 (86).
There should be continuity. If OK, replace lock relay.
If not OK, repair circuit as required.
(8) Install a jumper wire from connector cavity for
module terminal 1 to connector cavity for module ter-
minal 4. Doors should unlock. If OK, replace module.
If not OK, go to next step.
(9) Check for continuity between connector cavity
for module terminal 4 and unlock relay terminal 3
(86). There should be continuity. If OK, replace un-
lock relay. If not OK, repair circuit as required.
JPOWER LOCKS 8P - 7

SERVICE PROCEDURES
KEYLESS ENTRY TRANSMITTER
To replace transmitter batteries, separate transmit-
ter case by prying gently with a trim stick or other
wide flat-bladed tool at center seam (Fig. 2). Case
snaps open and shut. Replace with CR1616 3-volt
batteries or equivalent (Fig. 3).
TRANSMITTER PROGRAMMING PROCEDURE
(1) Open the driver's door of the vehicle. Leave it
open through the programming procedure.
(2) Move the mechanical door lock lever to the
LOCK position.
(3) Turn the ignition switch to the ON position.
(4) Within 20 seconds, aim a transmitter at the
keyless entry module receiver dome and press the
LOCK button for at least 5 seconds. Once the module
accepts the programming code, the driver's door will
unlock.
(5) Once the first transmitter has been pro-
grammed, additional transmitters (up to 4) may beprogrammed into the module. Within 20 seconds of
the previous transmitter programming, move the me-
chanical door lock lever to the LOCK position. Aim
another transmitter at the receiver dome and press
the LOCK button for at least 5 seconds. The door
lock will cycle again.
(6) To lock the programmed codes into the module,
the ignition switch must be turned OFF and back
ON within 20 seconds after programming the last
transmitter's code. At that time, all previous codes
are erased from the module.
POWER LOCK SWITCH REMOVE/INSTALL
(1) Remove the interior door latch release assem-
bly and control panel retaining screws (Fig. 4).
(2) Disconnect the control linkage and the wire
harness connector.
(3) Remove the latch release and control panel as-
sembly.
(4) The switch is retained to the panel with clips
(Fig. 5). Push in on the retainer part of the clip and
pry the clips.
(5) To install switch, position switch and press in
retainer clips until they snap into position. Reverse
remaining removal procedures to complete installa-
tion.
POWER LOCK MOTOR REMOVE/INSTALL
DOORS
(1) Remove interior door latch release assembly
and control panel retaining screws (Fig. 4).
(2) Disconnect control linkage and wire harness
connector.
(3) Remove latch release and control panel assem-
bly.
Fig. 2 Separate Transmitter Halves
Fig. 3 Battery Install
Fig. 4 Power Window/Lock Control Panel Remove/
Install
8P - 8 POWER LOCKSJ

POWER SEATS
CONTENTS
page page
DIAGNOSIS............................. 2
GENERAL INFORMATION.................. 1SERVICE PROCEDURES................... 3
GENERAL INFORMATION
A six-way driver's side power seat is an available
option on XJ (Cherokee) models. The power seat sys-
tem receives battery feed through fuse 6 in the power
distribution center and circuit breaker 16 in the fuse-
block module at all times.
Following are general descriptions of the major
components in the power seat system. Refer to Group
8W - Wiring Diagrams for complete circuit descrip-
tions and diagrams.
POWER SEAT SWITCH
The power seat can be adjusted in six different
ways using the power seat switch (Fig. 1). The switch
is located on the lower outboard side of the seat
cushion. Refer to the owner's manual for more infor-
mation on power seat switch functions and seat ad-
justing procedures. The individual switches cannot be
repaired. If one switch fails, the entire switch module
must be replaced.
POWER SEAT ADJUSTER/MOTORS
There are three reversible motors that operate the
power seat adjuster. The motors are connected to
worm-drive gearboxes in the adjuster by drive cables.
The front and rear of a seat are operated by differ-
ent motors. They can be raised or lowered indepen-
dently of each other. When the center seat switch is
pushed to the UP or DOWN position, both front and
rear motors operate in unison, moving the entire seat
up or down. The forward-rearward motor is operated
by pushing the center seat switch to the FORWARD
or REARWARD position.
When a switch is actuated, battery feed and a
ground path are applied through the switch contacts
to the motor(s). The motor(s) operate to move the
seat in the selected direction until the switch is re-
leased, or until the travel limit of the power seat ad-juster is reached. When the switch is moved in the
opposite direction, the battery feed and ground path
to the motor(s) are reversed through the switch con-
tacts. This causes the motor to run in the opposite di-
rection.
Each motor contains a self-resetting circuit breaker
to protect it from overload. Consecutive or frequent
resetting must not be allowed to continue or the mo-
tors may be damaged. Make the necessary repairs.
The power seat adjuster and motors can not be re-
paired, and are serviced only as a complete unit. If
any component in this unit should fail, the entire as-
sembly must be replaced.
Fig. 1 Power Seat Switch
JPOWER SEATS 8R - 1

DIAGNOSIS
Before any testing is attempted the battery should
be fully charged and all connections and pins cleaned
and tightened to ensure proper continuity and
grounds.
With the dome lamp on, apply switch in direction
of the failure. If the dome lamp dims, the seat may
be jamming. Check for binding or obstructions. If the
dome lamp does not dim, then proceed with the fol-
lowing electrical tests.
POWER SEAT ADJUSTER/MOTORS
Operate the power seat switch to move all three
seat motors. The seat should move in all directions.
If not OK, proceed as follows. If one or more motors
operate, see diagnosis for Power Seat Switch.
(1) Check circuit breaker 16 in the fuseblock mod-
ule. If OK, go to next step. If not OK, replace circuit
breaker.
(2) Remove switch mounting screws and check for
battery voltage at red wire at switch connector. If
OK, go to next step. If not OK, repair wiring to cir-
cuit breaker.(3) Check for continuity between black wire at
switch connector and a good ground. There should be
continuity. If OK, go to next step. If not OK, repair
wiring to ground.
(4) See diagnosis for Power Seat Switch. If switch
continuity checks OK, replace faulty motor/adjuster
assembly. If switch continuity is not OK, replace
faulty switch.
POWER SEAT SWITCH
To check the power seat switch, remove the switch
from its mounting position. Use an ohmmeter and
see the Power Seat Switch Continuity chart. Deter-
mine if switch continuity is correct. If OK, see Power
Seat Adjuster/Motors diagnosis. If not OK, replace
faulty switch assembly.
POWER SEAT SWITCH CONTINUITY
8R - 2 POWER SEATSJ