Cable Ree l
Replacemen t
Store a remove d airba g wit h th e pa d sur -
fac e up . I f th e airba g i s improperl y store d fac e down ,
accidenta l deploymen t coul d prope l th e uni t wit h
enoug h forc e to caus e seriou s injury .
CAUTION :
Alway s disconnec t th e airba g connecto r whe n th e
SR S mai n harnes s is disconnected .
D o no t disassembl e o r tampe r wit h th e airbag .
NOTE : Carefull y inspec t th e airba g befor e installin g it .
D o no t instal l a n airba g tha t show s sign s o f bein g
droppe d o r improperl y handled , suc h a s dents , crack s o r
deformation .
1 . Mak e sur e yo u hav e th e anti-thef t cod e fo r th e
radio , the n writ e dow n th e frequencie s fo r th e
radio' s prese t buttons .
2. Disconnec t th e batter y negativ e cable , the n discon -
nec t th e positiv e cabl e fro m th e battery , an d wai t a t
leas t thre e minutes .
3 . Remov e th e acces s pane l fro m th e steerin g wheel ,
the n disconnec t th e 2 P connecto r betwee n th e driv -
er' s airba g an d cabl e reel .
DRIVER' SAIRBAG
CABLE REE L
2 P CONNECTO R
ACCESSPANEL
DRIVER' S AIRBA G
2 P CONNECTO R
4. Mak e sur e th e wheel s ar e aligne d straigh t ahead .
5 . Remov e th e dashboar d lowe r cover .
6 . Remov e th e driver' s airba g assembl y fro m th e
steerin g whee l (tw o T3 0 Tor x bolts) .
TORX BOLT S
Us e a Tor x T3 0 bit .
DRIVER' SAIRBAG
DASHBOAR D LOWE R COVE R
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17. Tighten the steering wheel bolt to the specified
torque. Then install the driver's airbag.
TORX BOLTS
9.8 N-m (1.0 kgf-m, 7.2 Ibf-ft)
Replace.
Use a Torx T30 bit.
STEERING WHEEL BOLT
38 N-m (3.9 kgf-m, 28 Ibf-ft)
DRIVER'S
AIRBAG
18. Attach the cable reel 2P connector to the connector
holder. Then install the dashboard lower cover.
CONNECTOR
HOLDER
CABLE REEL
2P CONNECTOR
SRS
MAIN
HARNESS
DASHBOARD LOWER COVER
19. Reconnect the driver's airbag 2P connector to the
cable reel 2P connector, and reinstall the access
panel on the steering wheel.
20. Reconnect the battery positive cable, then the nega-
tive cable.
21. After installing the cable reel, confirm proper sys-
tem operation:
Turn the ignition ON (II); the SRS indicator light
should come on for about six seconds and then
go
off.
Make sure both horn buttons work.
Make sure the headlight and wiper switches
work.
Go for a test drive, and make sure the cruise con-
trol switches work.
22. Enter the anti-theft code for the radio, then enter the
customer's radio station presets.ProCarManuals.com
SRS Uni t
Replacemen t
CAUTION:
Durin g installatio n o r replacement , d o no t bum p
(impac t wrench , hamme r etc. ) th e are a nea r th e SR S
unit .
D o no t damag e th e SR S uni t terminal s o r connec -
tors.
Do no t disassembl e th e SR S unit ; i t ha s n o service -
abl e parts .
Stor e th e SR S uni t i n a clean , dr y area .
D o no t us e an y SR S uni t whic h ha s bee n subjecte d
t o wate r damag e o r show s sign s o f bein g droppe d o r
improperl y handled , suc h a s dents , crack s o r defor -
mation .
1 . Mak e sur e yo u hav e th e anti-thef t cod e fo r th e
radio , the n writ e dow n th e frequencie s fo r th e
radio' s prese t buttons .
2 . Disconnec t th e batter y negativ e cable , the n discon -
nec t th e positiv e cabl e fro m th e battery , an d wai t a t
leas t thre e minutes .
3 . Disconnec t th e airba g connectors .
Driver' s Side :
Remov e th e acces s pane l fro m th e steerin g wheel ,
the n disconnec t th e 2 P connecto r betwee n th e driver' s
airba g an d cabl e ree l (se e pag e 24-11 ).
Fron t Passenger' s Side :
Remov e th e glov e box .
Disconnec t th e connecto r betwee n th e fron t passen -
ger' s airba g an d SR S mai n harness . O n a '9 6 model ,
connec t th e shor t connecto r t o th e fron t passenger' s
airba g connector .
FRONT PASSENGER' S
AIRBA G
CONNECTO R
SRS MAI N HARNES SCONNECTO R
4. Remov e th e radi o pane l (se e sectio n 23 ).
5 . Remov e th e cente r consol e an d dashboar d cente r
trim.
DASHBOAR D CENTE R TRI M
CENTE R
CONSOL E
6. Disconnec t th e SR S mai n harnes s 18 P connecto r fro m
th e SR S
unit .
7. Remov e th e fou r Tor x bolt s fro m th e SR S unit , the n
pull th e SR S uni t ou t o f th e dashboard .
TORX BOLT S
Us e a Tor x T3 0 bit .
SRS MAI N HARNES S18P CONNECTO R TOR
X BOLT SUse a Tor x T3 0 bit .
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Engine Removal/Installation
Removal
• Make sure jacks and safety stands are placed properly
and hoist brackets are attached to the correct positions
on the engine.
• Make sure the car will not roll off stands and fall
while you are working under it.
CAUTION:
• Use fender covers to avoid damaging painted sur-
face.
• Unplug the wiring connectors carefully while holding
the connector portion to avoid damage.
• Mark all wiring and hoses to avoid misconnection.
Also, be sure that they do not contact other wiring
or hoses or interfere with other parts.
1. Secure the hood open as far as possible.
2. Make sure you have the anti-theft code for the radio,
then write down the frequencies for the radio's pre-
set buttons.
3. Disconnect the battery negative terminal first, then
the positive terminal.
4. Remove the engine ground cables and ignition coil
wire.
IGNITION COIL
WIRE
GROUND
CABLES
6 x 1.0 mm
9.8 N-m (1.0 kgf-m,
7.2 Ibf-ft)
5. Remove the battery, then remove the heat shields.
6 x 1.0 mm
9.8 N-m (1.0 kgf-m, 7.2 Ibf-ft)
HEAT
SHIELDS
6. Remove the battery base.
6 x 1.0 mm
9.8 N-m (1.0 kgf-m,
7.2 Ibf-ft)
8 x
1.25
mm
22 N-m (2.2 kgf-m, 16 Ibf-ft)
BATTERY
BASEProCarManuals.com
Cylinder Hea d
Remova l
Engine remova l i s no t require d fo r thi s procedure .
Mak e sur e jack s an d safet y stand s ar e
place d properl y an d hois t bracket s ar e attache d to cor -
rec t positio n o n th e engine .
CAUTION :
• Us e fende r cover s t o avoi d damagin g painte d sur -
faces .
• Unplu g th e wirin g connector s carefull y whil e holdin g
th e connecto r portio n to avoi d damage .
• T o avoi d damagin g th e cylinde r head , wai t unti l th e
engin e coolan t temperatur e drop s belo w 100° F
(38°C ) befor e loosenin g th e retainin g bolts .
NOTE :
• Mar k al l wirin g an d hose s t o avoi d misconnection .
Also , b e sur e tha t the y d o no t contac t othe r wirin g o r
hoses , o r interfer e wit h othe r parts .
• Inspec t th e timin g bel t befor e removin g th e cylinde r
head .
• Tur n th e crankshaf t pulle y s o tha t th e No . 1 pisto n i s
a t to p dea d cente r (se e pag e 6-12 ).
1 . Mak e sur e yo u hav e th e anti-thef t cod e fo r th e radio ,
the n writ e dow n th e frequencie s fo r th e radio' s pre -
se t buttons .
2 . Disconnec t th e negativ e termina l fro m th e battery .
3 . Drai n th e engin e coolan t (se e pag e 10-5 ).
Remov e th e radiato r cap to spee d draining .
4 . Remov e th e groun d cabl e an d ignitio n coi l wire .
IGNITIO N COI LWIRE6 x 1. 0 m m9.8 N- m (1. 0 kgf-m ,
7. 2 Ibf-ft )
GROUN DCABLE
5. Remov e th e hea t shield s (se e pag e 5-3 ).
6 . Remov e th e intak e ai r duc t (se e pag e 5-4 ).
7 . Loose n th e adjustin g bolt , locknu t an d mountin g bolt ,
the n remov e th e powe r steerin g (P/S ) pum p bel t (se e
page 5-4 ).
8 . Loose n th e idle r pulle y cente r nu t an d adjustin g bolt ,
the n remov e th e ai r conditionin g (A/C ) compresso r
belt .
ADJUSTIN GBOLT
A/ C COMPRESSO R
BELTIDLE R PULLE YCENTER NU T10 x 1.2 5 mm44 N- m (4. 5 kgf-m , 3 3 Ibf-ft )
9. Loose n th e adjustin g bolt , loc k bol t an d mountin g
bolt , the n remov e th e alternato r belt .
MOUNTIN G BOL T10 x 1.2 5 mm44 N- m (4. 5 kgf-m ,
3 3 Ibf-ft )ADJUSTIN GNUT
LOC K BOL T8 x 1.2 5 mm22 N- m (2. 2 kgf-m , 1 6 Ibf-ft )
ALTERNATO R
BELT
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HO2S
Replacemen t
Primary HO2S :
1 . Mak e sur e yo u hav e th e anti-thef t cod e fo r th e
radio , the n writ e dow n th e frequencie s fo r th e
radio' s prese t buttons .
2 . Disconnec t th e batter y negativ e termina l first , the n
th e positiv e terminal .
3 . Remov e th e battery , the n remov e th e hea t shield s
(se e pag e 5-3 ).
4 . Remov e th e wir e harnes s covers , the n disconnec t
th e primar y H02 S connector .
PRIMARY H02 SCONNECTO R
WIR E HARNES S
COVERS
5. Remov e th e primar y HO2S .
8 x 1.2 5 mm22 N- m (2. 2 kgf-m ,
1 6 Ibf-ft )
PRIMAR Y H02 S44 N- m (4. 5 kgf-m ,
3 3 Ibf-ft )
6. Instal l th e primar y HO2 S i n revers e orde r o f
removal .
7. Ente r th e anti-thef t cod e fo r th e radio , the n ente r th e
customer' s radi o statio n presets .
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Fuel Supply System
Fuel Pressure
Relieving (models with service bolt)
Before disconnecting fuel pipes or hoses, release pres-
sure from the system by loosening the 6 mm service
bolt on top of the fuel filter.
Do not smoke while working on the fuel system.
Keep open flames or sparks away from your work
area.
• Be sure to relieve fuel pressure while the ignition
switch is off.
1. Make sure you have the anti-theft code for the radio,
then write down the frequencies for the radio's pre-
set buttons.
2. Disconnect the battery negative cable from the bat-
tery negative terminal.
3.
Remove
the
fuel
fill
cap.
4. Use a box end wrench on the 6 mm service bolt at
the fuel filter while holding the special banjo bolt
with another wrench.
5. Place a rag or shop towel over the 6 mm service bolt.
6. Slowly loosen the 6 mm service bolt one complete
turn.
SERVICE
BOLT
12 N-m
(1.2 kgf-m, 8.7 Ibf-ft)
SHOP TOWEL
FUEL FILTER
NOTE:
• A fuel pressure gauge can be attached at the 6 mm
service bolt hole.
• Always replace the washer between the service bolt
and the special banjo bolt whenever the service bolt
is loosened.
• Replace all washers whenever the bolts are removed.
Relieving (models without service bolt)
Before disconnecting fuel pipes or hoses, release pres-
sure from the system by loosening the 12 mm banjo
bolt on top of the fuel filter.
• Do not smoke while working on the fuel system.
Keep open flames or sparks away from your work
area.
• Be sure to relieve fuel pressure while the ignition
switch is off.
1. Make sure you have the anti-theft code for the radio,
then write down the frequencies for the radio's pre-
set buttons.
2. Disconnect the battery negative cable from the bat-
tery negative terminal.
3.
Remove
the
fuel
fill
cap.
4. Use a box end wrench on the 12 mm banjo bolt at
the fuel filter while holding the fuel filter with anoth-
er wrench.
5. Place a rag or shop towel over the 12 mm banjo bolt.
6. Slowly loosen the 12 mm banjo bolt one complete
turn.
12 mm
BANJO BOLT
33 N-m
(3.4 kgf-m, 25 Ibf-ft)
SHOP TOWEL
FUEL FILTER
NOTE: Replace the washers whenever the 12 mm
banjo bolt is loosened or removed.
11-124ProCarManuals.com
Fuel Filte r
Replacemen t
Do no t smok e whil e workin g o n fue l system .
Kee p ope n flam e awa y fro m you r wor k area .
• Whil e replacin g th e fue l filter , b e carefu l t o kee p a saf e
distanc e betwee n batter y terminal s an d an y tools .
Th e fue l filte r shoul d b e replace d wheneve r th e fue l pres -
sur e drop s belo w th e specifie d valu e [29 4 - 34 3 kPa ,
3. 0 - 3. 5 kgf/cm
2, 4 3 - 5 0 ps i wit h th e fue l pressur e regula -
to r vacuu m hos e disconnecte d an d pinched ] afte r makin g
sur e tha t th e fue l pum p an d th e fue l pressur e regulato r
are OK .
1. Mak e sur e yo u hav e th e anti-thef t cod e fo r th e radio ,
the n writ e dow n th e frequencie s fo r th e radio' s pre -
set buttons .
2. Disconnec t th e batter y negativ e cabl e fro m th e bat -
ter y negativ e terminal .
3 . Plac e a sho p towe l unde r an d aroun d th e fue l filter .
4 . Reliev e fue l pressur e (se e pag e 11-124 ).
5 . Remov e th e banj o bol t (model s wit h servic e bolt ) o r
1 2 m m banj o bol t (model s withou t servic e bolt ) an d
th e fue l fee d pip e whil e supportin g th e fue l filte r
wit h anothe r wrench , a s shown .
6 . Remov e th e fue l filte r clam p an d fue l filter .
7 . Instal l th e ne w fue l filte r i n th e revers e orde r of
removal , an d not e thes e items :
• Whe n assembling , us e ne w washer s a s shown .
• Clea n th e flare d join t o f hig h pressur e hose s
thoroughl y befor e reconnectin g them .
8 . Ente r th e anti-thef t cod e fo r th e radio , the n ente r th e
customer' s radi o statio n presets .
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