1991 MITSUBISHI ECLIPSE service

7-20COOLING - Water Pump <1.8L Engine>
aWater pump*<
l-----r,//
O-ringWater
pipe
04ROO24Identification
mark04lJoo25Alternater
brace
404uoo22
J
SERVICE POINTS OF INSTALLATIONN07ME40a
26. INSTALLATION OF O-RINGsInsert the O-ring to the water inlet pipe, and coat the,buter
circumference of the O-ring with water.,
By coating with water, the insertion to the water pump will
become easier.
Caution
1.Care must be taken not to permit engine oil or other
greases to adhere to the O-ring.
2.When inserting the pipe, check to be sure,that there
is no sand, dirt, etc. on its inner surface.
24. INSTALLATION OF WATER PUMP,
(1) Clean both gasket surfaces of water pump body and
cylinder block.
(2) Install new water pump gasket and water pump
assembly and tighten the bolts.
Bolt diameter (d)Torque
x length (e) mm (in.)Nm (ftlbs.)I
I I148 x 28 (.31 x 1.1)112-15 (9-10) 1
I I2
71 8 x 70 (.31 x 2.76) 120-27 (15-19)(
348x55(.31x2.17)12-15(9-10)
448x28(.31x1.1)I
22. INSTALLATION OF TIMING BELT B/20. FLANGE-For information concerning the installation of the timing
belt
B and the flange, refer to GROUP g-Timing Belt B.
18. INSTALLATION OF TIMING BELT/l7. TIMING BELT
FRONT LOWER COVER/lG. TIMING BELT FRONT UP-
PERCOVER/ 15. SEMI-CIRCULARPACKING / 13.
ROCKER COVERFor information concerning the installation of the timing
belt, the timing belt front lower cover, the timing belt front
upper cover, the semi-circular packing, and the rocker
cover, refer to GROUP
g-Timing Belt.
5. DRIVE BELT TENSION ADJUSTMENT
Refer to
P.7-9.
4. DRIVE BELT TENSION ADJUSTMENT
Refer to GROUP
19-Service Adjustment Procedures.
3. DRIVEBELTTENSIONADJUSTMENT
Refer to GROUP
24-Service Adjustment Procedures,

COOLING - Water Pump <2.0L DOHC Engine>7-21WATER PUMP <2.0L DOHC Engine>
--- REMOVAL AND INSTALLATION
No7Ms-B
_Pre-removal Operation
@Removal of the Under Coverl Draining of the Engine Coolant(Refer to GROUP O-MaintenanceService.)
50-65 Nm136-47 ft.lbs.
60-60 Nm
Post-installation Operation
l installation of the Under Coverl supplying of the Engine Coolant(Refer to GROUP O-MaintenanceService.)*Engine Adjustment
(Ri+&; to GROUP g-Engine Adjust-
lo-12 Nm
7-9 ft.lbs. 43-5
31-4
III-40 Nm!-29 ft.lbs.17-26
12-19OlAO560
20-27 Nm14-20 ft.lbs.
23-27 Nm
17-20 ft.lbs.
”20-’ 30 Nm” .““*wY--
-~ . .14-22 ft.ll3s.Removal steps
I. Clamp part of hoses (Power steering)
+*2. Engine mount bracket
l + 3. Drive belte+ 4. Drive belt (Power steering)5. Tension pulley bracket
I)4 6. Drive belt (Air conditioner)7. Water pump pulley
8. Water pump pulley (Power steering)
9. Crankshaft pulley
l + 10. Timing belt upper coverI)4 11. Timing belt lower cover+I) l + 12. Automatic tensioner13. Tensioner pulley
+I) l + 14. Timing belt
NOTE(1) Reverse the removal procedures to reinstall.(2) +e : Refer to “Service Points of Removal”.(3) l 4 : Refer to “Service Points of Installation”
,“k.

7-22COOLING - Water Pump <2.0L DOHC Engine>
20-27-Nm12-15 Nm14-20 ft.lbs.9- 11 ftlbs.\,/”
110-130 Nm@80-94 ftlbs. -04A0094
15. Crankshaft sprocketl a 16. Flange17. Timing belt B tensioner4e l + 18. Timing belt B19. Alternator bracel 4 20. Water pump21. Water pump gasketI)* 22. O-ring
NOTE(I) Reverse the removal procedures to reinstall.(2) 4* : Refer to “Service Points of Removal”.(3) ** : Refer to “Service Points of Installation”.(4) m : Non-reusable partsSERVICE POINTS OF REMOVAL
NO’IMCAH
2. REMOVAL OF ENGINE MOUNT BRACKET
(1) Place a wooden block at the oil pan part of the engine, and
then jack up the vehicle.
Cautioncylb
Jack up carefully, so as not to apply a load to each part..__
(2) Remove the engine mount bracket.

COOLING - Water Pump <2.0L DOHC Engine>7-2’3
12. REMOVAL OF AUTOMATIC TENSIONERI14. TIMING
BELTFor information concerning removal of the automatic
tensioner and the timing belt, refer to GROUP
g-Timing
Belt.
18. REMOVAL OF TIMING BELT BFor information concerning the removal of timing belt
6,refer to GROUP
g-Timing Belt B.Quality
canvas
\
\
Core wireAdhesive
rubber
Rib rubberlCOO2I
MRM2.
INSPECTION
V-RIBBED BELT
No7mDA.lCheck following items and replace if faulty.
l Check belt surface for damage, peeling or cracks.
l Check belt surface for oil or grease.
l Check belt rubber for wear or brittleness.
‘0 Check the pulleys for cracks or damage.
WATER PUMP
lCheck each part for cracks, damage or wear, and replace
the water pump assembly if necessary.
l Check the bearing for damage, abnormal noise and
sluggish rotation, and replace the water pump assembly if
necessary.
lCheck the seal unit for leaks, and replace the water pump
assembly if necessary.
l Check for water leakage.
SERVICE POINTS OF INSTALLATION
N07MEAN
22. INSTALLATION OF O-RING
Insert the O-ring to the water inlet pipe, and coat the outer
circumference of the O-ring with water.
By coating with water, the insertion to the water pump will
become easier.
Caution
1. Care must be taken not to permit engine oil or other
greases to adhere to the O-ring.
2. When inserting the pipe, check to be sure that there
is no sand, dirt, etc. on its inner surface.

7-24COOLING - Water Pump <2.0L DOHC Engine>
Identification mark
4lternater brace
6COOOlO
20. INSTALLATION OF WATER PUMP
(1) Clean both gasket surfaces of water pump body and
jir,cylinder block.
(2) Install new water pump gasket and water pump ’
assembly and tighten the bolts.
No, IdentificationBolt diameter (d)Torquemarkx length (I?) mm (in.)Nm (ft.lbs.1
148x14(.31x.55)
248x22(.31x.87)12-15(g-10)
348x30(.31x1.18)
4
78x65(.31x2.56)20-27(15-191
548x28(.31x1.10)12-15(g-10)
18. INSTALLATION OF TIMING BELT B/16. FLANGEFor information concerning the installation of the timing
belt
B and the flange, refer to GROUP g-Timing Belt B.
14. INSTALLATION OF TIMING BELT/lZ. AUTOMATIC 6TENSlONNER/
11. TIMING BELT LOWER COVER/ -
10. TIMING BELT UPPER COVERFor information concerning installation of the timing belt,
the automatic tensioner, the timing belt lower cover, and
the timing belt upper cover, refer to GROUP g-Timing Belt.
6. DRIVEBELT TENSIONADJUSTMENT
Refer to GROUP
24-Service Adjustment Procedures.
4. DRIVE BELT TENSION ADJUSTMENT
Refer to GROUP 1
g-Service Adjustment Procedures.
3. DRIVE BELT TENSION ADJUSTMENT
Refer to
P.7-9.

7-26COOLING - Water Hose and Water Pipe <1.8L Engine>
43-55 Nm
31-40 ft.lbs.
lo‘-12 Nm
7-9 ft.lbs.
12. Connection for heater hose
13. Water by-pass hose
14. Water hose
++ e+ 15. Connection for radiator lower hosel + 16. Water inlet pipe
l * 17. O-ring
NOTE(1) Reverse the removal procedures to reinstall.(2) +e : Refer to “Service Points of Removal”.(3) l * : Refer to “Service Points of Installation”(4) q : Non-reusable parts
Mating marks
Hose
Radiator hose’
04AOOSSSERVICE POINTS OF REMOVAL
NO7ISACl
15. DISCONNECTION OF RADIATOR LOWER HOSEAfter making mating marks on the radiator hose and the
hose clamp, disconnect the radiator hose.
INSPECTIONNO7KAAaI
WATER PIPE AND HOSE INSPECTIONCheck the water pipe and hose for cracks, damage, clog and
replace them if necessary.

COOLING - Water Hose and Water Pipe <1.8L Engine>7-27
r
L
0410024
Mating marksSERVICE POINTS OF INSTALLATIONNO7lDAJl
17. INSTALLATION OF 0-l?ING/lG. WATER INLET PIPE
Insert the O-ring to the water inlet pipe, and coat the outer
circumference of the O-ring with water.
By coating with water, the insertion to the water pump will
become easier.
Caution
Care must be taken not to permit engine oil or other
greases to adhere to the O-ring.
15. CONNECTION OF RADIATOR LOWER HOSEAlign the mating marks on the radiator hose and hose
clamp and then connect them; then, applying force in the
direction indicated by the arrow in the illustration, seat the
clamp to the trace marks of the previous connection.
Caution
Be sure to install the hose clamps at the trace marks of
the previous connection.

,-
COOLING -Water Hose and Water Pipe <2.0L DOHC Engine (Non-Turbo)>7-2943-55 Nm
04A0117
12. Water hose
13. Water by-pass hose
14. Connection for heater hose
+I) l 15. Connection for radiator lower hose
l 16. Water inlet pipel * 17. O-ring
NOTE(1) Reverse the removal procedures to reinstall.(2) 4* : Refer to “Service Points of Removal”.(3) l 4 : Refer to “Service Points of Installation”(4) q : Non-reusable parts
Mating marks
04AOO98SERVICE POINTS OF REMOVAL
NO’IISACZ
15. DISCONNECTION OF RADIATOR LOWER HOSEAfter making mating marks on the radiator hose and the
hose clamp, disconnect the radiator hose.
INSPECTIONN071CAAa2
WATER PIPE AND HOSE INSPECTIONCheck the water pipe and hose for cracks, damage, clog and
replace them if necessary.