1991 MITSUBISHI 3000GT Service Manual

SERVICE BRAKES -Anti-lock Braking System Troubleshooting35-23
E-4When diagnosis codes “41 FR SOL. VALVE”, “42 FL SOL. VALVE” or
“43 REAR SOL.
V.” are displayed.
iL[Explanation]
The ABS ECU normally monitors the solenoid valve
when turned OFF, the ECU determines the solenoid
drive circuit.
coil wire is broken/short-circuited or the harness is
If no current flows in the solenoid even if the ECU
broken/short-circuited, and then these trouble
turns the solenoid ON or if it continues to flow even
codes are output.
/
ii
LJ
$$l.E#AT'ON;;QO'D
4I
I
i
Ii'-. - - ---i>? 5 3 6
ABS-ECU-A22 Al9 *17 ,IY Y Y Y I
disconnect ECU connector
Yes
The harness wire for the
solenoid valve circuit
whose resistance value is
outside the range of the
standard value is brokenor short circuited.
I
Repair ABS harness.
Malfunction of ABS ECU
1) Replace ABS ECU.
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35-24SERVICE BRAKES -Anti-lock Braking System Troubleshooting
E-5When diagnosis code “51 VALVE RELAY” is displayed
[Explanation]
When the ignition switch is turned ON, the ABS
ECU switches the valve relay OFF and ON for an
initial check, compares the voltage of the signal to
the valve relay and valve power monitor line voltage
to check whether the valve relay operation isnormal. In addition, normally it monitors whether or
not there is power in the valve power monitor line
since the valve relay is normally ON. Then, if the
supply of power to the valve power monitor line is
interrupted, this trouble code will be output.
EPfiiB EenIGNITIONSWITCH(IG1)
COMSINATIONm
I
H” g@J$s2
4:u
,,8I. -----I/IL’ /
IIII
I /IIII/I/-,----__--_,>yo “-a-‘+G ------------------ ?$”:
;’m[1?610 2pEl%zq~,___ ____________~_______~~~~
>;?
$-:dL1:27 =Yi62.G 22 +%!
i.-I
1/2131a)5161718(QIIO(I ~~~2(13~~a~i5~~6/i7~~~IQ$O~Y~2~3~24~~6~~~28~~~1~2~3~4~5~Remove and check the valve relay.
IWhen the valve relay is checked, are
the following conditions found?
No. 85
-No. 86: Resistance
value 60 - 120 fiNo. 30-No. 87a: Continuity
No. 30 - No. 87: No continuity
When battery voltage is applied
between terminals No. 86 and No. 85.
No. 30
- No. 87: Continuity
No. 30 - No. 87a: No continuity
Yes
Install the valve relay and remove
the HU connector.
E+GG-pqReplace valve relay.
&I/ NnIIWith the ignition key “ON”, does the
Is there continuity between HU No. 8
and No. 7 terminals?
IYes
Connect the HU harness and remove
the ECU connector.Faulty harness in HU
1Does resistance between body con-
nector terminal No. 2 and terminal
No. 27 indicate 60
- 120 II
NoMalfunction of harness
between HU and ECU.
Yes
With the ignition key “ON”, does the
voltage between terminal No. 22 and
ground indicate battery voltage?
YesNo
II- Malfunction of harness
between HU and ABS
ECU.Repair harness.
vision

SERVICE BRAKES -Anti-lock Braking System Troubleshooting
I - IE 6 When diagnosis code “52 MOTOR RELAY” is displayed
[Explanation]
l When the motor continues to revolve
The ABS ECU outputs this trouble code for the
motor relay and motor in the following cases.
l When the motor relay does not function
lWhen there is trouble with the motor itself and it
does not revolve .[Hint]
If there is motor operation noise during MUT forced
drive mode, there is a broken or short circuited
motor monitor wire.
lWhen the motor ground line is disconnected and
the motor does not revolve
I Yes I
FUSIBLE LINKa
-_ ------- --10‘5 “1
n.-
7;:? 9rn’E5 u
p?GEilq”~+103 3-_------- --
ES-ECU2526.-
4
-;“I
1112I3/415151713Ig~10~1~~12~19114~15]1~17118j~ls~o~l~e~3~4’415~2T~E~~o~l~~~~~5~(X35-AK-33533Does the motor make a noise
during MUT forced drive modeBroken wire or short cir-
Remove the motor relay and
check resistance values.
No. 85
- No. 86: Resistance
value 30 - 60 fiNo. 30-No. 87: No continuity
Battery voltage is applied
between terminals No. 85 and
No. 86.Replace motor relay.
No. 30-No. 87: Continuity
Yes
Is pump motor ground connected
normally?Connect ground wire.
Yes
Install motor relay and remove
HU connector.
III NoI1Connect the HU connector
and remove the ECU connector
III NoI3Is resistance between body
connector terminal No. 5 and
ground 0.1 -0.3 R?Repair harness.
Yes
ABS ECU malfunction
P Replace ABS ECU.
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35-26SERVICE BRAKES -Anti-lock Braking System TroubleshootingI
TROUBLESHOOTING (ABS - AWD)Confirm condition in the following way and diagnosis accordingly.
Does the ABS warning light illuminate as described
below up to the time the engine starts?(2) With the ignition key in the “START” position,
(1) When the ignition key is turned to the “ON”power to the ABS ECU is interrupted and the
position, the ABS ECU causes the ABS warningABS warning light remains lit because the valve
relay is OFF.
light to flash four times in about one second (3) When the ignition key is returned from the
(during which the valve relay self check is made)
and then causes it to go out.“START” position to the “ON” position, the
ABS warning light flashes four times in about
one second (during which the valve relay self
-check is made again) and then goes out.
III
OFFu--I-II
ST
ONACC, LOCK
114A0594Yes
>CONTINUED ON NEXT PAGE
No
No.
Trouble condition
Major causesRemedy
1ABS warning light does not light up at all.l ABS warning light bulb is burnt out.
ACC,LOb--
l Open in ABS warning light electricalCheck, using flowchart A (Refer to
ABScircuit (check for blown fuse)P.35-31.)warningOFFlight
lgmtlon
key
14AO590
2When the ignition key is turned to the
“ON” position, it remains lighted.l Fail safe is functioning due to ECU
self diagnosis.Check, using flowchart B (Refer toABS,“,F
J-l Short in ECU warning light drive circuitP.35-34.)warningl Malfunction of ECUlight
Ignition
key.;i,LOi h
3Does not illuminate when ignition key is
in “START” position.l Malfunction of valve relayl Break in harness between ABS warningCheck, using flowchart C (Refer to
light and HUP.35-36.)l Break in harness between HU andwarning
body ground
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SERVICE BRAKES -Anti-lock Braking System Troubleshooting35-27
i-,’
No.
4Trouble condition
IMajor causes
After the ignition key is turned to the
“ON” position, it blinks once and then
illuminates when it is turned to the
“START” position. When the key is
returned to the “ON” position, the light
blinks again. (Blinking with the ignition
key in the “ON” position is synchronized
with operation noise of the valve relay.)
ABSwarrmglightkey ACC.
LOi;+lgmtion14A0593l Break in harness for ECU warning
light drive circuit
l Malfunction of ECU
CONTINUED FROM PREVIOUS PAGE
Yes
Trouble condition
One-sided braking
Insufficient braking force
Decline in ABS function
ABS sometimes functions even when
there is no sudden braking.
(ABSoperation vibration is transmitted.)Remedy
Check, using flow
chart D (Refer to
P.35-37.)Does the ABS warning light illuminate
when starting to drive the car?Trouble with the motor relay, solenoid
valve [due to self test at start-up or
Is there one-sided braking, insufficient
braking force or malfunction of ABSCONTINUED ON NEXT PAGE
Major causes
l Hydraulic line in HU is clogged.
l Mechanical lock of HU solenoid valve
l Hydraulic line in HU is clogged.
l Malfunction in HU solenoid valve
operation
l Insufficient wheel speed sensor out-
put voltage (sensor malfunction, too
large a gap between sensor rotor,
missing rotor teeth)
l Malfunction of ABS ECURemedy
Check HU operation and, if
necessary, replace
HU.If HU is normal, check struc-
tural parts for normal
braking.
Check wheel speed sensor
(Refer to
P.35-57.) and, if
necessary, replace sensor,
adjust gap or replace rotor.
If tests indicate that there are
no mechanical or electrical
failures,replace the ECU.
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SERVICE BRAKES -Anti-lock Braking System Troubleshooting
1 CONTINUED FROM PREVIOUS PAGE 1
IAfter a test drive, use self diagnosis to
check (Refer to
P.35-29.).
INo trouble codes output and normal
codes are displayed?NoNo diagnosis output
NoTrouble codes are output
Yes
All ABS functions are normal.
(Nor are there stored memory of
past trouble code.)
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SERVICE BRAKES -Anti-lock Braking System Troubleshooting
MUT
I/(MB991 341)
\03A0211
DIAGNOSIS CODE CHART
I I21G SNSR.IE-3
[ 22 1 STOP LAMPSW 1E-4
CHECK USING SELF DIAGNOSIS FUNCTION
(1) With the ignition switch OFF, connect the MUT through the
adapter harness (MB991377). turn the ignition ON and
select the ABS system. (The ABS warning light lights up, it
goes into the MUT mode. In the MUT mode, ABS does
not function.)
If it does not go into the MUT mode, check the ECU power
circuit and the harness between the ECU and diagnosis
check terminals.
(2) Read the diagnosis output codes from the ECU memory.
(3) Clear the diagnosis codes once from memory. (Refer to
P.35-30.)If the memory cannot be cleared, the ECU is currently
detecting the trouble and the ABS ECU is in fail safe. If it
can be cleared, the trouble is either temporary or appears
only when driving.
(4) When the trouble codes cannot be cleared, or when the
ABS ECU goes into fail safe during another test drive and
trouble codes are output, check according to trouble code
check charts (E-l-E-7).
Reference
we -1 ;+EiT;
I I41FR SOL. VALVEI
P.35-381 ;; / ;;tS;L;;;E/ E-5
I I51VALVE RELAY
P.35-38 1 52 1 MOTOR RELAY)E-7
si 55 / ‘ONT. UNlT/ replaEcCeUment
Reference
iwe
P.35-42
P.35-43
P.35-44
-
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35-30SERVICE BRAKES -Anti-lock Braking System Troubleshooting
METHOD OF CLEARING DIAGNOSIS
ACTUATOR TEST FUNCTION
CODE MEMORYCautionThe actuator can be forcibly driven in the following
way by using the MUT.
lWhen servicing is finished, clear the diagno-
sis code memoryNOTElThe actuator test cannot be carried out when the
Trouble codes cannot be cleared from memoryABS ECU system is in fail safe mode.
when the ABS-ECU system is in fail safe mode.
Proceed to diagnosis and repair.l When using forced drive using the MUT, the
vehicle must be stopped.
(1) Clear memory using MUT.
lDuring forced drive using the MUT, forced drive
(No. 7
“DIAG. ERASE” in the actuator test isoperation is stopped, when any wheel speed
selected to erase the diagnosis code.)reaches 10 km/h (6 mph).
(2) After clearing, recheck the diagnosis codes, and
check that memory is .cleared.
Actuator test specifications
Not usedStart of forced drive
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