1990 MITSUBISHI SPYDER torque

nber and nameApplication
General service tool Installation of input shaft
Differential oil seal
Installation of differential oil seal
Removal of gears and
of input shaft, intermediate
and output shaft
Installation and removal of inpu
shaft and intermediate gear
nut
General service tool Installation of differential oil seal
Adjustment of tooth contact and
inspection of turning drive torque
Installation of input shaft rear
snap ring
General service tool Use with installer and adapter
General service tool Use with installer cap and adapter
MANUAL TRANSAXLE OVERHAUL
Special Tools
I
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6MANUAL TRANSAXLE OVERHAUL
Special Tools
Installer adapter (56)
ToolApplication
Installation of each bearing
Oil seal installer
Installation of transfer case oil
seal
Handle
Special spannerInstallation and removal of driver
gear lock nut
7
Bearing remover of intermediate
Claw of bearing outer race
General service tool
socket of drive bevel gear
haft rotating torque service tool
gear holding tool
Revision

MANUAL Transaxle
SolderSolder
SPACERS SELECTION
(1) solder with a length of approximately 10 mm
in.) and a diameter of in.)
in the spacer mounting pasition.
(2) Tighten the case mounting’ bolt to
torque.
(3) Remove the case and then take
solder. If
solder is not broken, use solder with a larger diam eter
to carry out the operations in (1) and (2).
(4) Measure the thickness of the crushed
and select and a of
that gives standard end play
Standard ‘value: ,
Input shaft end play .
0 (0
Intermediate gear preload
mm
Output shaft preload
mm in.)
Differential case preload
mm
OIL SEAL FOR DRIVE SHAFT INSTALLATION
SEALANT APPLICATION TO TRANSAXLE’
Squeeze out sealant from the tube uniformly without
or discontinuity.,
S p e c i f i e d s e a l a n t :
Mitsubishi genuine sealant part
or
equivalent ,,
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MANUAL TRANSAXLE OVERHAUL
Transaxle
IDLER GEAR SHAFT BOLT
INSTALLATION
(1)Center the shaft with a Phillips screwdriver [shaft diameter
8 mm in.)] or the like.
(2) Tighten the reverse idler gear shaft bolt to th e specified
torque.
LOCK NUTS FOR INPUT SHAFT
INTERMEDIATE GEAR INSTALLATION,
(1) Install the special tool onto the input shaft.
(2) Screw a bolt [IO mm in.)] into the hole around clutch
housing and attach a handle to the
(3)Shift the transaxle in reverse using control lever and
(4) the lock nut to the specified torque, using
the bolt attached in the above step as a spinner ha ndle
stopper.
(5) Stake the lock nut.
PIN FOR SHIFT FORK
INSTALLATION
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MANUAL OVERHAUL
Transaxle
Oil seal
OIL SEAL INSTALLATION
Install the oil seal flange part so hole
faces the bottom of the transaxle.
Caution
Apply transmission oil to the oil lip
,
,
,
I N S T A L L A T I O N
(1) Place two pieces of solder measuring about
in.) in length and 3 mm in.) in at illustrated
locations on the transaxle and install each outer
(2) Place two of solder measuring about mm
in.) in length and 3 mm 2 in,) in diameter on the beanng
outer race as shown in .
(3) install the transaxle case
bolts to the
specified torque.
(4) Remove the transaxle case and remove the
(5) Measure the thickness of the a mi-
crometer and select and install a- spacer of. thick ness
gives standard preload end play.
Standard value:
Front output shaft
m m in.)
Front differential case
mm
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MANUAL TRANSAXLE OVERHAUL
Transaxle.,
22200056
0123
S P A C E R S I N S T A L L A T I O N
(1) Place two pieces of solder measuring about 10 m m
in.) in length and 3 mm in.) diameter at illustrated
locations on the transaxle case adapter assembly an d
install outer races.
(2)Install the transaxle case adapter assembly and rea r cover
and tighten the bolts to the specified torque.
(3) Remove the transaxle case adapter assembly and rear
cover.
(4) Remove outer races and remove the solder. Measu re
the thickness of the crushed solder with a micromet er,
and select and install a spacer of thickness that g ives
standard end play and preload.
S t a n d a r d v a l u e : Intermediate gear preload:
mm in.)
Center differential case
mm in.)
Input shaft end
mm in.)
TRANSAXLE CASE
INSTALLATION
Apply the specified sealant (liquid gasket) to the transaxle
case side of the transaxle case adapter, assembly.
Specified sealant:
Mitsubishi genuine sealant Part or
equivalent
Caution
S q u e e z e o u t s e a l a n t f r o m t h e t u b e
excess or discontinuity.
S T E E L B A L L S I N S T A L L A T I O N--
Move the center shaft so that the steel balls, are securely
seated in the grooves.
RING INSTALLATION
Choose a snap ring that gives the standard end play
viscous coupling and install it..
Standard value:
Viscous coupling: mm In.)

MANUAL TRANSAXLE OVERHAUL Differential
160030I
JNSTALLATION ,
(1) Apply the specified sealant to the bolt threads.
Specified sealant:
Stud Locking or equivalent
(2) Tighten to the specified torque while following the order
given in the illustration.
ADJUSTMENT OF PINION BACKLASH
Measure the backlash between the side gears and pin ions.
Adjust for same backlash of both side gears.
Standard value:
mm in.)
If backlash is out of specification, disassemble ag ain and
using correct spacer, reassemble and adjust.
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MANUAL TRANSAXLE OVERHAUL,
Center
Side
DISASSEMBLY SERVICE
ROLLER REMOVAL
Remove-the taper roller bearings ‘using the special
NOTE
(1) Do not reuse the bearing removed from shaft.
(2) Replace the inner and
races the taperroller
bearing as a set.
REASSEMBLY SERVICE POINTS
I N S T A L L A T I O N
(1) Install the spacer, side gear, pinion gear,
and
pinion shaft to the center differential
(2) Holding down the pinion shaft, select the of maxi-
mum thickness that allows the pinion gear to
and install it to the shaft.
(3) Install the side gear, spacer and output gear
the bolt to the specified torque.
(4) Select the spacer of maximum thickness that all ows the
side gear to turn lightly and install it.
Check that both side gears turn lightly.
Standard,
Center differential side gear end play:
mm in.) .
TAPER ROLLER BEARINGS INSTALLATION
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