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14-2
COOLING- Specifications
SPECIFICATIONS
GENERAL SPECIFICATIONS
MlICA-
Items
Cooling method Specifications
Water-cooled, pressurized, forced circulation
with electrical fan
Radiator Type
Radiator fan motor Type
Water pump Type
Thermostat Type
Identification mark
Drive belt Type
.Engine coolant temperature gauge unit
Type
Engine coolant temperature sensor (Engine control) Type
Air conditioning engine coolant temperature switch Type
Engine coolant temperature switch
(Air conditioning or A/T control) Type
* . . .SOHC 1 GVALVE
Pressurized corrugated fin type
Direct current ferrite type
Centrifugal impeller type
Wax pellet type with jiggle valve 88 (Stamped on flange), *82 (Stamped on flange)
V-ribbed belt
Thermistor type
Thermrstor type
Thermistor type
Thermistor type
SERVICE SPECIFICATIONS
MlOCB-
Items
Standard value Range of coolant antifreeze concentration
Thermostat Valve opening
temperature of thermostat Full-opening
temperature of thermostat
Opening pressure of radiator cap high pressure valve Therm0
sensor (on radiator)
Operating temperature OFF
+ ON
ON
+ OFF
* . . .SOHC 1 GVALVE
Specifications
% 30-60
“C (“F)88 (IgO), *82 (180)
T (OF)100 (212) or more, *95 (203) or more
kPa (psi) 75-105 (11-15
)
“C (“F) 82-88 (180-190)
“C (“F) 78-84 (172-183
)
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COOLING- Specifications14-3
Items Specifications
Engine coolant temperature gauge unit ResistanceAt
70°C (158°F)n 104f13.5
Engine coolant temperature sensor (Engine control) ResistanceAt
20°C (68°F)kQ 2.45 f 0.24
At 80°C (176°F)Q 296+32
Air conditioning engine coolant temperature switch
ON
+ OFF operating temperature“C (“F) 112-118 (234-244
)
Engine coolant temperature switch
(Air conditioning or A/T control)
OFF
+ ON operating temperature“C (“F) 100-104 (212-219
)
Limit
Opening pressure of radiator cap high pressure valvekPa (psi) 65 (9.2)
TORQUE SPECIFICATIONS
MWCG-
ItemsNm ft.lbs.
Radiator upper insulator 9-14
7-10
Reserve tank, bracket installation bolt9-1
4
7-10
Thermosensor to radiator35
25
Automatic transaxle oil coole: hose cramp 4-
6
3-4
Automatic transaxle oil cooler hose mounting bolt 3-5
2-4
Water outlet fitting bolts
17-2012-14
Water inlet fitting bolts
IO-157-10
Engine mount insulator nut (large)60-8043-58
Engine mount insulator nut (small)
\ 30-4022-29
Engine mount bracket to engine
50-6536-47
Bracket between engine mount bracket and engine 17-26
12-19
Water pump installation bolt Bolt head mark “4T”
12-15
9-l 1
Bolt head mark “7T”20-2714-20
dater pump pulley bolt8-106-
7
Jamper pulley, crankshaft pulley20-3014-22
Timing belt front upper cover installation bolt
IO-127-
9
Timing belt front lower cover installation bolt
IO-127-
9
Crankshaft
sprocket installation bolt
110-13080-94
Timing belt B tensioner 15-2211-16
Tension pulley bracket for air conditioning
23-2717-20
Automatic tensioner installation bolt20-2714-20
Tensioner pulley installation bolt43-5531-40
Oil level gauge 12-159-l 1
Front exhaust pipe to exhaust manifold
40-5029-36.
30-4022-29
Front exhaust pipe bracket
30-4022-29
Exhaust manifold cover (A), (B)
12-15
9-11
Heat protector 12-159-11
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COOLING - Special TooVTroubleshooting
SPECIAL TOOL
1 Tool
Number
Name1 Use
MIT21 0863Radiator cap test Radiator cap test
TROUBLESHOOTINGM14EAAI
Symptom
Overheat Probable cause
Insufficient engine coolant
Too high an anti-freeze concentration Remedy
Replenish
Correct anti-freeze
concentration
Loose or broken drive belt
Replace Inoperative
electric cooling fan
Faulty thermosensor Replace
Faulty electrical motor
Replace
Faulty radiator fan relayReplace
Damaged or blocked (insufficiently ventilated) radiator fins Correct
Water leaks Damaged radiator core joint
Replace
Corroded or cracked hosesReplace
(radiator hose, heater hose, etc.)
Loose bolt or leaking gasket in water outlet fitting
(thermostat)
Loose water pump mounting bolt or leaking gasket
Faulty radiator cap valve or setting of spring
Loose intake manifold bolts or leaking from gasket
Cracked intake manifold
Faulty automatic transaxle oil cooler operation Blocked or collapsed hose and pipe
Loose hose and pipe connection
Faulty thermostat operation
Faulty water pump operation
Water passage clogged with slime or rust deposit or
foreign substance Correct or replace
Correct or replace
Replace
Retorque bolts or replace
gasket
Replace
Replace
Correct
Replace
Replace
Clean
Jo rise in temperature Faulty thermostatReplace
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COOLING - Water Pump
WATER PUMP REMOVAL AND INSTALLATION14-15
M14MEA
? /’I
50-65 Nm36-47 ft.lbs. a(Refer to GROUP 00-Maintenance
Post-installation Operation*Installation of the Under Cover
*Supplying of the Engine Coolant
(Refer to GROUP 00-MaintenanceService.)aEngine Adjustment
(Refer to GROUP 1 l-Service
Adjustment Procedures.)
/30-40 Nm
22-29 ft.lbs. 14-22
ft.lb=
\
6
03AOl39
Removal steps
I23-27 Nm3IT-20 ft.lbs.
OlAOOlO
I. Clamp part of hoses (Power steering and
air conditioning)
2. Engine mount bracket
3. Drive belt (Air conditioning) (Refer
t0GROUP 00-Maintenance Service.)
4. Drive belt (Power steering) (Refer toGROUP 00-Maintenance Service.)
5. Drive belt (Refer to GROUP OO-Maintenance Service.)
6. Tension pulley bracket
7. Water pump pulley (Power steering)
8. Water pump pulley
9. Damper pulley
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14-16
COOLING - Water Pump
5-7 N
m
/
4-5
ftlbs.
1420-27 Nm
I14-20
ftlbs.
24 ’
\ ‘G\@;&
\“7”f=-is .
In23
ii-16 ftlbs.
i2-15 Nm9- 11 ft.lbs.
03AOWO
10. Spark plug cableII. Rocker cover (Refer to GROUP ll-Timing Belt)
12. Rocker cover gasket
13. Semi-circular packing (Refer to GROUP11 -Timing Belt)14. Timing belt front upper cover (Refer to
GROUP 11 -Timing Belt) 22. Timing belt
B (Referto GROUP ll-Timing Belt B.)
23. Generator bracel 424. Water pump25. Water pump gasket 1)+26.
O-ring
15. Timing belt front lower cover (Refer to GROUP
11 -Timing Belt)
18. Timing belt (Refer to GROUP 11 -Timing
Belt)
19. Crankshaft sprocket
20. Flange (Refer to GROUP 11 -Timing Belt
B.)21. Timing belt B tensioner
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Page 569 of 1273
COOLING - Water Pump 14-w
10-7-
9
Cl993 models>
43-55 Nm31-40 ftlbs.
\
20-27 Nm14-20 ftlbs.
3-3.5 NmI
2.2-2.5 ftlbs.
y
12 Nm ftlbs.
i,4-2Oft.l;~
Nrn’x@<,I 1-16 ft.lbs.,
OlAO675
I110-130 Nm80-94 ft.lbs.
11. Rocker cover (Refer to GROUP
11 -Timing Belt.)
12. Rocker cover gasket
14. Timing belt front upper cover (Refer to
GROUP
11 -Timing Belt.)
15. Timing belt front lower cover (Refer to GROUP
11 -Timing Belt.)
16. Automatic tensioner (Refer to GROUP
11 -Timing Belt.)17. Tension pulley
18. Timing belt (Refer to GROUP 11 -Timing
Belt.)
20. Flange (Refer to GROUP 11 -Timing Belt
B.121. Timing belt B tensioner22. Timing belt B (Refer to GROUP11 -Timing Belt B.)23. Generator brace+424. Water pump
25. Water pump gasket
++26. O-ring
19. Crankshaft sprocket
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14-18COOLING - Water Pump
Quality canvas Core wire
\\Adhesive rubber
\Rib rubberlCOO29
W
ater pump
J--iLi+
O-ring
W
ater pipe
I I
SERVICE POINTS OF REMOVALMl4MCAK
2. REMOVAL OF ENGINE MOUNT BRACKET
(1) Place a wooden block at the oil pan part of the engine, and
then jack up the vehicle.
Caution
Jack up carefully,
so as not to apply a load to each part.
(2) Remove the engine mount bracket.
5. REMOVAL OF DRIVE BELT Before removing the V-ribbed belt, loosen the water pump
pulley installation bolt.
INSPECTION
V-RIBBED BELT
M14MDAG
Check following items and replace if faulty.
l Check belt surface for damage, peeling or cracks.
l Check belt surface for oil or grease.
l Check belt rubber for wear or brittleness.
l Check the pulleys for cracks or damage.
WATER PUMP
lCheck each part for cracks, damage or wear, and replace
the water pump assembly if necessary.
l Check the bearing for damage, abnormal noise and sluggish rotation, and replace the water pump assembly if
necessary.
lCheck the seal unit for leaks, and replace the water pump
assembly if necessary.
lCheck for water leakage. If water leaks from hole “A”, seal
unit is leaking. Replace as an assembly.
SERVICE POINTS OF INSTALLATION
Ml4MEAm
26. INSTALLATION OF O-RING Insert the O-ring to the water inlet pipe, and coat the outer
circumference of the O-ring with water. By coating with water, the insertion to the water pump will
become easier.
Caution
1.Care must be taken not to permit engine oil or other
greases to adhere to the O-ring.
2.When inserting the pipe, check to be sure that there is no sand, dirt, etc. on its inner surface.
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Page 571 of 1273
COOLING - Water Pump 14-19
Identification mark
504A0046
< 1993 models>
Generator brace
6c00010
24.lNSTALLATlON OF WATER PUMP
(1) Clean both gasket
surfaces of water pump body and
cylinder block.
(2) Install new water pump gasket and water pump assembly and tighten the bolts.
No.IdentificationBolt diameter (d)Torque
mark x length
(C) mm (in.)
Nm (ftlbs.)
148 x20(31x.79)12-15
(g-10)
248x
30(.31x1.18)
3 7 8 x65(.31x
2.56)20-27(15-19)
47 8 x65(.31x
2.56)
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548 x30(31x1.18)12-15 (9-10)
< 1993
models>
No.Identification Bolt diameter(d)markx length (4) mm (in.)N~i-.“s.)
148 x 14 (.31x 55)
24
8 x 22 (.31x .87)12-15(9-10)
348 x 25 (.31x .98)
4
78 x 65 (31x 2.56) 20-27
(15-19)
548 x 22 (.31x .87)12-15(9-10)