1989 MITSUBISHI GALANT fuel reserve

BACKUP
Service Manual
GRLRNT
1989-1990-1991-1992-1993
Volume 1
Chassis & Mechanical
FOREWORD
This Service Manual has been prepared with thelatest service information available at the time of
publication. It is subdivided into various group cate-
gories and each section contains diagnostic, dis-
assembly, repair, and installation procedures along
with complete specifications and tightening ref-
erences. Use of this manual will aid in properly per-
forming any servicing necessary to maintain or res-
tore the high levels of performance and reliability
designed into these outstanding vehicles.
This BACKUP DSM manual is to be used DNLY as
a SACKUP. please DIJ NOT REDISTRIBUTEWHOLE SECTIONS. This BACKUP was sold to you under the fact that you do indeed
DWNa GENUINE DSM MANUAL. It CANNOT BE considered a REPLACEMENT (Unless your
original
manual was lost or
destroyed.) Please
See
README.TXT
or
README.HTML

for additional
information.
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WE SUPPORT
VOLUNTARY TECHNICIAN
CERTIFICATION THROUGH
Nallonal lnsrltule forAU~~~v3~;VPCT:VE
EXCELLENCE naiLcorn
MITSUBISHIMOTOR SALES OF AMERICA. Inc.
Mltsublshl Motors Corporat!on reserves the right to make changes indesign or to make additions to or Improvements In Its products
wlthout~mposng any obllgatlons upon Itself to install them on its productspreviously manufactured
0 1992 Mitsubishi Motors CorporationRcprintedinUSA
GROUP INDEXMOOAA-
General.........................................................
Engine...........................................................
Fuel................................................................
Cooling.........................................................
Intake and Exhaust..............................
Emission Control....................................
Clutch............................................................
Manual Transaxle..................................
Automatic Transaxle............................
Propeller Shaft........................................
Front Axle..................................................
Rear Axle....................................................
Wheel and Tire.......................................
Power Plant Mount..............................
Front Suspension...................................
Active-Electronic
Control Suspension..............................m
A
Rear Suspension....................................&
Service Brakes.........................................
Parking Brakes........................................
Alphabetical Index.................................
NOTE: Electrical system Information is contained in
Volume 2 “Electrical” of this paired Service Manual.
For overhaul procedures of engines or transmissions,
refer to the separately issued Engine
Service Manual
or Manual/Automatic Transmission Service Manual.

00-36
GENERAL -Recommended Lubricants and Lubricant Capacities Table
LUBRICANT CAPACITIES TABLE
Descrrptron
Engrne 011
Crankcase
Models built up to April 1992 >

Models built from May 1992
Oil filter
Oil cooler Cooling System
(rncludrng heater and coolant reserve system)
Manual Transaxle
F5M22
F5M3
1

Transfer
qear Axle
4utomatrc Transaxle


‘ower Steering %el
Tank

Metric measure
3.5 dm3
4.0 dm3
4.0 dm3
0.3 dm3
0.3 dm3
7.2 dm3
1.8 dm31.9 qts.
2.3
dm32.4 qts.
2.3 dm32.4 qts.
3.6 dm363 qt.
3.7
dm374 qt.
6.1 dm3
6.5 dms
3.9 dm3 60
dm3
62 dm3
U.S. measure
3.7qts.
4.2qts.
4.2qts.
1 I2qt.
1 I2qt.
7.6qts.
5.4 qts.
6.9 qts.
95 qt.
15.9 gals.
16.4 gals.
Temperature range anticipated before next oil chanae
SAE SW-30 SW-40IRecommendedviscosity (SAE) M03BOOl
SELECTION OF LUBRICANTS
ENGINE OIL
Engine oil should be used which conform to the requirements
of the API classification “For Service SG” or “For Service
SGKD”, and have the proper SAE grade number for the
expected temperature range.
Caution
Nondetergent or straight mineral oil must never be used.
Energy Conserving Oil
In order to improve fuel economy and conserve energy new,
lower friction engine oils have been developed. These oils are readily available and can be identified by such labels as “Energy
Conserving”, “Energy Saving”,
“Improved Fuel Economy”,
etc.
TSB Revision

ALPHABETICAL INDEX
EGR , On-vehicle Inspection13-191 -IEPS. Chec

k
37A-19-I
Evaporative Emission Purge
17-21 -IEvaporative Emission Purge, On-vehicle Inspection 13-307-I
Evaporative Emission Purge, On-vehicle Inspection
13-99-l
Evaporative Emission Purge, On-vehicle Inspection
13-189-l
Fuel Pressure , On-vehicle Inspection
>
13-307-I
Turbocharger Waste Gate, Inspectron
15-8-l
Turbocharger Waste Gate, On-vehicle Inspection 13-309-I
00-40-I
16-42-11
16-42-11
54-151-I
35-126-l
35-69-l
23-93-l
22-19-l
22-5-l
SPARK PLUG
Maintenanc
e
........
Test .........................
SPARK PLUG CABLE, Test........
.
SPEAKER.......................

.
SPEED SENSOR
Wheel.,..........

.
Wheel, Output Voltage Measurement
SPEEDOMETER CABLE
Replacement ..........
.
Replacement
.....
.
Replacement
...
.
STABILIZER BAR
Active-ECS
.........
.
Front
Suspensron...........
.
Rear Suspension
.....
.
STARTER MOTOR..................

.
STARTING SYSTEM................

.
STEERING GEAR BOX, Power.........

.
STEERING LINKAGE SEALS, Maintenance
STEERING SHAFT.................
.
STEERING WHEEL..............

.
STEERING WHEEL
AngleCheck.....................

. 37A-15-l
Centering ...................... 37A-16-l
Free Play Check. ............... 37A-15-l
Return to Center Check ............. 37A-19-l
STOP LIGHT, High Mounted ...........
54-96-l
I
STOPPER, Roll. Engine
................
. 32-6-i
STRUT
Active-ECS
338-97-I
.......
Front Suspension. ........................... 33A-6-l
...
SUNROOFBody
..........................
.
.......... 42-116-l
Fit Adjustment ................................ 42-53-l
SUPERCHARGING PRESSURE, Turbocharger, Inspection.....

.
15-7-l
SUSPENSIONRear .....................

.
33B-114-l
Rear.................................

.
34-24-l
Rear................................

.
34-6-i
SWITCHAccelerator, Inspection and Adjustment
..............
.
13-329-l
Air Conditioning ................. 17-21-l33B-106-l
33A-13-l
34-37-l
16-19-1116-14-I
37A-32-l
00-45-I
37A-25-1
37A-25-I
Air Conditioning 55-29-l
Air Conditioning, On-vehicle Inspection 13-285-l
Air Conditioning, On-vehicle Inspection
13-83-l
Air Conditioning, On-vehicle Inspection
13-176-l
Brake Fluid Pressure
35-l 33-1
Brake Fluid Pressure, Check 35-75-l
Closed Throttle Position, Adjustment
13-250-l
Closed Throttle Position, Adjustment
13-136-l
Closed Throttle Position, On-vehicle Inspection 13-274-l
Closed Throttle Position, On-vehicle Inspection

13-61-l
Closed Throttle Position, On-vehicle Inspection
13-160-I
Column
.54-100-11Engine Coolant Temperature 14-31-l
Engine Coolant Temperature
FogLight...
Hazar
d
., .._.
High-Pressure (High-Pressure Tank Side),Actuation Pressure Chec

k
Ignrtion, Chasscs Electrical
Ignition, On-vehicle Inspection
Ignition, On-vehicle Inspection
Ignition, On-vehicle Inspection A/T> 55-57-l
54-99-11
54-98-11
33B-94-l
54-6-11
13-284-i
13-284-l
13-78-l
Ignitron. On-vehicle Inspection
M/T> 13-77-1
Ignition, On-vehicle
Inspection
>
: 13-I 72-l
Ignition. On-vehicle Inspection
M/T> 13-171-l
Ignition. Power Supply, On-vehicle Inspection 13-255-l
Low-Pressure (Low-Pressure Tank Side),
Actuation Pressure Check
Parking
Brake. Check.
.
Park/Neutral
Posrtion, Adjustment
Park/Neutral
Posrtion, On-vehicle Inspection
>
Park/Neutral Position, On-vehicle Inspection A/T> 338-95-I
36-3-l
23-84-l
13-284-I
13-78-l
Park/Neutral Position, On-vehicle Inspection
_. 13-172-l
Power Steering Pressure, Check, Steering 37A-24-l
Power Steering Pressure, On-vehicle Inspection 13-284-l
Power Steering Pressure, On-vehicle Inspection
Power Steering Pressure, On-vehicle Inspection
Rear Window Defogge
r
Remote Controlled Mirror 13-81-l
13-175-l
54-163-11
51-34-l
T
TANK
Fuel ..........................

.
13-322-l
Fuel
............................
.
13-318-I
Reserve ....................................... 338-122-I
TENSIONDrive Belt Adjustment
>
11-61-1
Drive Belt Adjustment
11-12-I
Timing Belt Adjustment 11-10-I
TERMINAL VOLTAGE
Engine Control Module, On-vehicle Inspection
>
.................. 13-315-l
.. ....... ..........
Engine Control Module, On-vehicle Inspection
.................
.
13-l 05-i..
.........
.
Engine Control Module, On-vehicle Inspection

TEST PROCEDURE
S
THEFT ALARM SYSTEM THERMAL VACUUM VALVE 13-192-l
55-13-l
54-165-11
17-27-l