5H-16 DOORS. F STYLE
3; To install, reverse removal procedure. Tighten
nuts to 8
N-m (72 in-lb) torque.
Remote Mirror Face Replacement
CAUTION: To minimize the chance of
personal injury,
gloves and safety
glasses should be worn when
removing broken glass.
NOTICE: When breaking mirror, cover painted
surface of door to avoid damage.
1. To remove a scratched, broken, stained, etc.,
mirror face from the frame, tape, then break the
mirror glass and remove the broken glass and
fiber pad from the mirror frame.
2. Wipe inside of mirror frame clean.
3. To
install replacement mirror face, remove paper
backing from service mirror face and center
mirror in mirror frame. Press firmly to ensure
adhesion of the mirror face to the mirror frame.
POWER-OPERATED BIIXSIDE MIRRORS
Mirror Case and Motor Removal and Installation
Follow instructions which are included with new
service part. Use electrical tape to protect electrical
connections.
Mirror Housing Removal and Installation
1. From door trim panel side, remove remote
control mirror bezel, release and remove door
panel as described in Door Trim section and
disconnect wire harness connection from remote
mirror electrical switch.
2. Peel back water deflector enough to detach
harness from retaining tabs in door.
3. Remove mirror base-to-door stud nuts and lift
mirror housing and harness assembly from door.
4. To install, reverse removal procedure.
SPRING CLIPS
Spring clips are used to secure remote control
connecting rods and inside locking rods to door lock
levers and remote handles.
A slot in the clip provides
for disengagement of the clips, allowing easier
detachment of linkage.
Removal and lnstallation
To disengage a spring clip, use a screwdriver or
other suitable thin-bladed tool to slide clip out of
engagement as shown in Figure 34. To install, reverse
removal procedure.
CONNECTING RODS AND LOCKING RODS
Rods are used to connect the door lock actuating
levers with the inside and outside handles and the
inside lock knob. The rods are attached to the lock with
spring clips.
LOCK LEVER
( $&
DISENGAGE TANG / INSERT To
Fig. 34-Removing Spring Clip
Removal and Installation
1. Remove door trim panel and detach inner panel
water deflector enough to gain access to required
parts.
2. To remove any rod, disengage spring clip
retaining rod to lock lever, then disengage rod.
Spring clip removal is shown in Figure 34. To
remove inside remote handle connecting rod,
spring clip retaining rod to remote handle must
also be disengaged. To remove inside lock knob
to lock rod, first remove knob as described in trim
portion of this section.
3. To
reinstall rods, first reengage spring clips on
lock levers. Align rod in installed position and
engage rod in proper lock lever until held by
spring clip.
INSIDE REMOTE HANDLE
Removal and lnstallation
1. Remove door trim panel and detach inner panel
water deflector enough to gain access to remote
handle (Fig. 35).
2. Disengage connecting rod clip at remote handle
and disconnect rod.
3. Punch out center pin of attaching rivet (item
2,
Fig. 35); then drill out rivet using 4.8 mm (3/16")
drill bit.
4. Slide
remote handle forward to disengage front
retaining tab and remove.
5. To install, reverse removal procedure. Use steel
rivet, 3/16"
dia, x 5/16" length (USM Part No.
SD62BS or equivalent), to attach remote handle.
OUTSIDE HANDLE
Removal and lnstallation
1. Raise door window to full-up position. Remove
door trim panel and detach inner panel water
deflector enough to expose rear access hole.
2. Remove outside handle to lock rod by
disengaging clip on outside handle (Fig. 36).
3. Remove two attaching nuts on handle studs.
4. Rotate handle up to disengage from attaching
holes.
5. To install, reverse removal procedure.
BODY INDEX . F STYLE 1
BODY INDEX
a
ABS and Polypropylene Plastic Test .............. 1 H- 13
Actuator. Power Door Lock
.......................... 5H-20
Adhesive-backed Moldings. Emblems. Name Plates
.................................................... 7FI-1
Adhesive Body Side Molding ............................ 1H-3
Adhesive Service
Kit . Stationary Glass ........... 2H-2
Adjuster
. Manual and Power Seats .......... 9H.12. 15
Alignment Checking
. Underbody .................... 3H-1
Anticorrosion Treatment
................................... 1H-4
Armrest
. Door ................................................. 5H-1
Assembling and Coding
Lock Cylinders ............ 1H-1
B
Body
Lock Pillar Trim Finishing Panel
................. 6H-1
Side Hinge Strap
......................................... 5H-10
I 'entilation ................................... .... ............... 4H-1
bonded
Rearview Mirror Support .................... 2H-5
Bucket Seat. High Performance
...................... 9H- 15
C
............................. Cable . Hood Latch Release 4H-1
Cargo Light
. Rear Compartment .................. 7H- 13
..................................................... Carpet 3H.2,7 H. 13
Center High Mounted Stop Lamp
.................. 7H-16
Child Seat
........................................................... 9H-2
Chip Resistant Plastisol Material
...................... 1H-8
...................................... Coding Lock Cylinders 1
H- 1
Colors for Interior Plastic Parts ...................... 1H-14
............................. Compartment Lift Window 7H-2
Garnish Molding
........................................ 8H-2
Glass
Replacement/Adjustment .................... 7H-5
Release Solenoid
.......................................... 7H-9
.......................................................... Spoiler 7H- 13
.................................................. Trim Panel 7H- 1 1
................................................ Weatherstrip 7H- 1 1
Cwnecting/Locking Rods, Doors .................. 5H- 16 I . itrol Arm Knob . Manual Seat .................. 9H-10
Convertible Top
................................................ 8H-7
Cover Assembly
. Luggage Shade ..................... 6H-4
................................................... Cutting Keys 1H- 1
D
............................ Deflector. Inner Panel Water 5H-6
Defogger
. Rear Window .................................. 2H-6
Diagnosis Chart
................................... Manual Seat Adjusters 9H-8
Power Six-Way Seat Adjuster
....................... 9H-9
Dome Lamps
...................................................... 8H-1
Boor Armrest and Pull Handle
.............................. 5H-1
Bell Crank
.................................................... 5H-20
Hardware Lubrication
................................. 5H- 19
Hinges
............................................................. 5H-7
Inner Panel Water Deflector
......................... 5H-6
Inside Handles and Cover Plate
.................... 5H-1
Inside Remote Handle
................................. 5H-16
Insulator Pads
............................................. 5H-6
Jamb Switch
................................................. 5H-19
Lock
.............................................................. 5H- 19
Lock Knob
..................................................... 5H-2
................................................. Lock Striker 5H- 17
............................................ Outside Handle 5H- 16
Outside Mirror
................................... 5H- 1.5 H. 15
Trim Assemblies
............................................ 5H-2
................................................... Weatherstrip 5H-4
................................................. Wedge Plate 5H-18
....................................... Window Assembly 5H- 10
...................................... Belt Sealing Strips 5H-6
........................................ Filler Assembly 5H- 13
.......................................... Front Up Stop 5H-14
................................ Rear Guide Channel 5H- 15
Regulator/Motor .................................... 5H-11
...................................... Door Side Hinge Strap 5H-8
Emblems.
Name Plates and Moldings .
Rear Compartment ........................................ 7H-I
. ....................................... Emblems Roof Panel 8H-3
. ............................. Exterior Lamps Rear End 7H-15
Exterior Moldings
Doors
............................................................ 5H-20
............................................... Rear Quarters 6H-6
.............................................................. Roof 8W-3
Finishing Panel. Quarter Lower Trim .............. 6H-1
Flexible Exterior Plastic Parts
.......................... 1H-9 .
.................................. E/P or TPO Repair 1H-12
Floor Carpet
................................................... 3H-2
Floor Pan Insulators
............................ .. ........ 3H-1
Folding Rear
Seatback ........................ ... ...... 9H- 19
Formed Headlining
.......................................... 8H-1
........................................................ Front End 4H-1
.......................................................... Front Seat 9H-5
............ Adjuster Assembly. Manual/Power 9H- 1 1
................................................... Adjustment 9H- 10
........................... Assembly. Manual/Power 9H- 1 1
................................................................ Back 9H-7
. ................................ Belt Warning System .... 9H-1
................... High Performance Bucket Seat 9H-
15
............................... Manual Control Knob 9H- 10
................................. Manual Recliner Check 9H-7
........................................ Power Seat Switch 9H- 15
............................................. Reclining Back 9H-6
............................... Seatback Head Restraint 9H-5
.................. Seatback Lock Striker/Bar Stop 9H-15
................................. Shoulder Belt Retractor 9H-2
................................. Six-way Seat Adjuster 9H-12
................................... Torque Specifications 9H-8
Fuel Tank Filler
Door/Pocket ........................ 6H-7
Gas Support
. Compartment Lift
........................................................... Window 7H-7
............................... General Body Construction 3H-1
.......................................... General Information 1H-1
Glass Installation
........................................... Extended Method 2H-4
................................................. Short Method 2H-3
...................................... Glass Scratch Removal 2H- 1
6- CHASSIS INDEX
Upper Air Outlet Deflectors ...................... 8C-12
Interior Lights ............................................. 8A- 1 17-0
Intermediate Shaft (Steering Column)
.............. 3B5-3
J
Jump Starting .................................................... 6D 1-4
Junction Block
((2238) ................................. 8A-202-2
L
Lamp Monitoring ......................................... 8A- 1 1 1-0
License Plate Lights .............................................. 8B-2
Light Switch
.................................................... 8A- 12-0
Lighting Systems and Horns
...................... Section 8B
General Description ......................................... .8 B- 1
Exterior Lights
............................................ 8B- 1
Horns ....................... .. ................................. 8B-3
On-Car Service
.................................................. 8B-3
Exterior Lights 8B-3
Horns
.............................................................. 8B-9
Replacement Bulb Specifications .................... 8B-10
Lights (Exterior) Electrical Diagnosis
Back-up
...................................................... 8A- 1 12-0
Fog ............................................... 8A- 100.3,10 3.0
Front
Marker/Park/Hazard .................... 8A-110-0
Hazard with Lamp Monitor .................... 8A-103-0
Headlights .................................................. 8A- 100-0
High Level Stop
..................................... 8A-110-0
License .................................................. .8A.110.3, 4
Rear Marker
........................................... .8 A. 1 10.3, 4
Stop ........................................................... 8A-110-1
Tail ......................................................... .8 A. 1 10.3, 4
Tail with Monitor
................ .... ........... 8A- 1 1 1-2
Turn
......................................................... 8A- 1 10-0
Lights (Interior) Electrical
Diagnosis Cargo Compartment
............................. 8A- 1 14- 1
Courtesy
................................................. 8A- 1 14-0
Dome
.................................. .. ...................... 8A- 1 14-0
Glove Box .................................................. 8A- 1 14-0
Lights Dimming
...................................... 8A- 1 17-0
Reading
...................................................... 8A- 1 14-0
Lower Heater Outlet
........................................ 1A-14
Lubrication Fitting Locations .............................. OB-6
M
Maintenance and Lubrication .................... Section OB
Manual Transmission
. 5 Speed 77 mm .... Section 7B
Diagnosis
........... .. ............................................ 7B-2
On-Vehicle Service
.......................................... 7B-3
Repairs
................................... .... .................... 7B- 12
Special Tools
................................................. 7B-20
. Specifications .............................................. 7B 19
Maintenance Items
................................................ OB-2
Master Cylinder
........................................ Section 5A3
General Description
...................................... ..5A 3.2
On-car Sevice
................................................ 5A3-2
Unit Repair ..................................................... .5A 3.2
Master Cylinder Overhaul
......................... .5A 3.2
Master Cylinder Reservoir
......................... .5A 3.3
Metric Fasteners
................................................ OA- 1
Metric-English Conversion Table ..................... .O A. 10
Miscellaneous Accessories
........................ Section 9G
Diagnosis
.......................................................... 9G-2
Dash/Console Mounted Accessory
Switches
.................................................... 9G-4 Electric
Rear Window Defogger
................ 9G-2
Power Remote Control
Rearview
......................... Mirror ...................... .. 9G-2
Rally Gages
................................................. 9G-2
Tachometer
.................................................. 9G-2
..................................... General Description 9G-4
Electric Glare Control Monitor
.................. 9G-4
Electric Rear Window Defogger
................ 9G-2
Power Remote Control
Rearview
Mirror ..................................................... 9G-2
Rally Gages
................................................. 9G-1
Tachometer
................................................. 9G-1
Trip Odometer
............................................ 9G-1
............................................. On-Car Service 9G-4
Power Remote Control Mirror
.................... 9G-4
Rally Gages. Tach
..................................... 9G-4
Rear Window Defogger
.............................. 9G-4
Mirrors..Power ............................................ 8A- 141-0
Automatic
Day/Night ............................. 8A- 143-0
..................................... Defogger. Mirror 8A-61-0
.......................................... Model Identification OA-'
Muffler ................................................................. 6Fi
N
Neutral Start and Back-Up Lamp
Switch
...................................... ..
0
On-Vehicle Service
Air Conditioning
.................................... ... . 1B-20
Automatic Transmission
............................... .7A 1.3
Battery
........................................................ 6D1-5
................................ ......................... Brakes ... 5-7
Bumpers
......................................................... 2B-4
Charging System
.............................. ... ........... 6D3-2
Chassis Sheet Metal
.......................................... 2C-7
Clutch
................................................................ 7C-5
Cranking System
............................................ 6D2-4
Cruise Control ............................................... 9B-6
Disc Brake Caliper Assembly,
3000/3 100 Series .......................................... 5BliC
Disc Brake Caliper Assembly,
3548 Series
................................................... 5B6-3
Drum Brake Assembly .................................... 5C3-1
Engine (V-6) .................................................... 6A2-7
Engine (V-8) ................................................ -6A3-5
Engine Cooling ....................................... .. .... 6B- 14
Front Suspension
........................................... 3C-1
Horns and Lighting System .............................. 8B-3
Ignition System
.............................................. 6D4-5
Instrument Panel, Gages and
Console
.......................................................... 8C-4
Lighting System and Horns
.......................... .... 8B-3
Miscellaneous Accessories
.......................... .... 9G-4
Power Head Assembly
. Tandem
Diaphragm
................................................. 5D-2
Power Steering Gear and Pump
.................... 3B7-3
Propeller Shaft
............................................. 4A-1
.......................... Radio Systems and Antennas 9A-9
Rear Axle
.......................................................... 4B-8
Rear Axle (Borg Warner)
........................... ... 4B 1-7
Steering Linkage ............................................. 3B6-2
........................ Steering Wheels and Columns 3B5-2
Wheel Alignment
......................................... 3A-2
Windshield Wiper
- Washer System ................ 8E-3
8- CHASSIS INDEX
Recommended Fluids and Lubricants ................ OB-6
Relay Rod
......................................................... 3B6-2
Remote Mirror Control
...... See Body Service Section
5H.1. 15
Repair Procedures
.......................................... 88-50
S
........................................ Scheduled Maintenance OB- 1
Seats (Power) ....................................... Lumbar Support 8A- 145-0
............................. Sequential Fuel Injection 6E3-C2- 1
Service Engine Soon Light
.................................... 8C-3
Sheet Metal and Grille
................................ Section 2C
......................................... General Description .2 C. 1
........................................... Service Procedures .2 C. 1
................................................................. Hood .2 C. 1
...................................................... Hood Hinge 2C-2
Hood Latch and Cable
...................................... 2C-2
Paint
.............................................. Color Matching 2C-5
................................................ Identification -32-6
Interior Plastic Parts ...................................... 2C-6
................................................ Shock Absorbers 3D-
1
Shoe and Lining Assembly
. Brake
............................................ 3000/3 100 Series 5B1-3
3548 Series ...................................................... 5B6-4
Side Marker Lights
.............................................. 8B-2
........ Speakers See 8A- 150-0 & Body
Manual Section
6H- 1
.................... Spark Plug Gap .. .................. 6E3-13-3
................................ Speaker and Speaker Grille 9A-9
Special Tools
............................................ Air Conditioning 1 B-3 5
Air Conditioning Compressor
................................................. Overhaul 1D1-21
........................ Automatic Transaxle AT-700-R4-64
................................................................ Brakes SF-1
Clutch ................................................................ 7C-8
................................................................ Rear 4B1-20
....................................... Rear (Borg Warner) 4B-20
........................... Driveability and Emissions .6 E. 17
................................................ Engine Cooling 6B- 14
Power Steering Pump
& Gear ...................... 3B7-17
............................................... Propeller Shaft .4 A. 12
Steering Wheels and Columns
.......................... 5-35
Specifications Automatic Transmission Unit
............................................ Repair AT-700-R4-59
..................................................... Battery 6D 1-7
................................................................ Brakes 5F-1
Bumpers
......................................................... 2B-5
Charging System
................ .. ................... 6D3-3
.............................................................. Clutch .7 (2.8
....................................... Cranking System 6D2- 1 1
Driveability and Emissions ............................ 6E-23
................................................ Engine (V-6) ..6A 2.26
Engine (V-8) .................................................. 683-28
........................................ Front Suspension 3C- 10
Power Steering Gear and Pump
.................. 3B7-18 ............................................. Propeller Shaft .4 A. 12 ........................................................ Rear Axle 4B-19 ............................ Rear Axle (Borg Warner) 4B 1- 19
Rear Suspension
.............................................. 3D-9
.......................................... Replacement Bulbs 8Br 10 .............................................. Steering Linkage 3B6-6
Steering Wheels and Columns
...................... 3B5-35
........................................ Wheel Alignments 3A-4
....................................................... Speedometer 8C-2
........................................ Speedometer (Removal) 8C-5
...................................................... Speed Sensors 8C-1
Starter ........................................ Section 6D2. 8A-30-0
............................................. Starter (Circuit) 8A-30-0
Steering Linkage ...................................... Section 3B6
....................................... General Description 3B6-1
........................ Maintenance and Adjustments 3B6-1
................................................ On-Car Service 3B6-2
..................................................... Idler Arm 3B6-4
................................................ Pitman Arm 3B6-5
.................................................... Relay Rod 3B6-3
Tie Rods
...................................................... 3B6-2
.................................................. Specifications 3B6-6
Steering, Suspension, Tires and
Wheels Diagnosis
............................................................. 3-1
Steering Wheels and Columns
............................ 3B5-1
..................................... General Information 3B5- 1
Maintenance and Adjustments
...................... 3B5-'
On-Car Service .............................. .. ........... 3B5
Checking for Accident Damage
.................. 3B5-5
Intermediate Shaft ............... .. .................... 3B5-3
Park Lock Cable .......................................... 3B5-4
Standard Column
............................. Automatic Transaxle 3B5-13
Manual Transaxle ................................. 3B5- 19
Tilt Column
.............................. Automatic Transaxle 3B5-27
.................................. Manual Transaxle 3B5-19
Unit Repair Intermediate Shaft
...................................................... Assembly 3B5-6
................................................. Special Tools 3B5-35
Torque Specifications
.................................... 3B5-35
............................................. Starting System 8A-30-0
........................................ Strut Assembly (Front) 3C-4
.................................... ..... Symbols Chart ... 8A-3-0
T
.......................................................... Tachometer 9G-1
Tail/Stop/Turn Signal/Lights .......................... 8B-2
Temperature Cable
.............................................. 112 A-
Temperature Warning Light ................................ 8C-3
Theft Deterrent (Circuit)
.............................. 8A-133-0
Tie Rods
.............................................................. 3B6-2
Tires and Wheels
........................................ Section 3E
Diagnosis
.................................................. Section 3
General Information
......................................... 3E-1
................................................... Metric Tires 3E-2
....................................... Replacement Tires .31 E-
.................................................... Tire Placard 3E-2
........................................................... Wheels 3E-2
Maintenance and Adjustments
.......................... 3E-2
.......................... Aluminum Wheel Cleaning 3E-9
............................. ......... Inflation of Tires .. 3E-3
........................................ Tire Chain Usage 3E-4
.................................................. Tire Rotation 3E-3
.............................................. Wheel Repair 3E-2
...................................... Wheel Studs/Nuts 3E-3
........................................... Service Operations 3E-4
........................ Aluminum Wheel Cleaning 3E-9
.................................... Balance Precautions 3E-7
............................ Balancing Tire and Wheel 3E-7
.............................................. Compact Spare 3E-6
........................ Correcting Nonuniform Tires 3E-8