(b) Hold the tensioner with both hands and push the push rod
strongly against the floor or wall to check that it doesn't move.
If the push rod moves, replace the tensioner.
(c) Measure the protrusion of the push rod from the housing end.
Protrusion:
8.0±8.8 mm (0.315±0.346 in.)
If the protrusion is not as specified, replace the tensioner.
5. 2JZ±GTE M/T:
INSPECT DRIVE BELT TENSION DAMPER
Compress and extend the tension damper rod and check that
there is no abnormal resistance or unusual operation
sounds.
If there is any abnormality, replace the tension damper with
a new one.
NOTICE: When discarding the tension damper, use the follow-
ing procedure.
wFully extend the damper rod.
wUsing a drill, make a hole in the cylinder as shown to
release the gas inside.
CAUTION: The gas coming out is harmless, but be careful of
the chips which may fly up when drilling.
TIMING BELT INSTALLATION
1. INSTALL CRANKSHAFT TIMING PULLEY
(a) Align the pulley set key with the key groove of the pulley.
(b) Slide on the timing pulley facing the flange side inward.
± ENGINEENGINE MECHANICALEG±29
6. 2JZ±GE:
INSTALL PS PUMP FRONT BRACKET
(a) Install the pump front bracket with the 2 bolts (A).
Torque: 58 NVm (590 kgfVcm, 43 ftVlbf)
(b) Install the plate washer and bolt (b) to the oil pump.
Torque: 52 NVm (530 kgfVcm, 38 ftVlbf)
7. INSTALL CRANKSHAFT PULLEY
(a) Align the pulley set key with the key groove of the pulley, and
slide on the pulley.
(b) Using SST, install the bolt.
SST 09213±70010, 09330±00021
Torque: 324 NVm (3,300 kgfVcm, 239 ftVlbf)
8. A/T:
CONNECT OIL COOLER TUBES
9. INSTALL CAMSHAFT TIMING PULLEYS
(a) Align the camshaft knock pin with the groove of the pulley,
and slide on the timing pulley.
(b) Temporarily install the timing pulley bolt.
(c) Using SST, tighten the pulley bolt.
SST 09960±10010 (09962±01000, 09963±01000)
Torque: 79 NVm (810 kgfVcm, 59 ftVlbf)
10. SET NO.1 CYLINDER TO TDC/COMPRESSION
(a) Turn the crankshaft pulley, and align its groove with timing
mark ºOº of the No.1 timing belt cover.
NOTICE: Always turn the crankshaft clockwise.
± ENGINEENGINE MECHANICALEG±31
17
1. NORMALLY
OPENOpens and
closes circuits,
thereby
stopping (1) or
allowing (2)
current flow.
RESISTOR
An electrical component with a
fixed resistance, placed in a circuit
to reduce voltage to a specific
value.
RESISTOR, TAPPED
A resistor which supplies two or
more different non adjustable
resistance values.
SENSOR (Thermistor)
A resistor which varies its
resistance with temperature.
SHORT PIN
Used to provide an unbroken
connection within a junction block.
SOLENOID
An electromagnetic coil which
forms a magnetic field when
current flows, to move a plunger,
etc.SWITCH, DOUBLE THROW
A switch which continuously
passes current through one set
of contacts or the other.
SWITCH,
IGNITION
A key operated switch with
several positions which allows
various circuits, particularly the
primary ignition circuit, to
become operational.
Wires are always
drawn as straight lines
on wiring diagrams.
Crossed wires (1)
without a black dot at
the junction are not
joined; crossed wires
(2) with a black dot or
octagonal (
) mark at
the junction are spliced
(joined) connections. RELAY, DOUBLE THROW
A relay which passes current
through one set of contacts or the
other.
SENSOR, ANALOG SPEED
Uses magnetic impulses to open
and close a switch to create a
signal for activation of other
components.TRANSISTOR
A solidstate device typically used
as an electronic relay; stops or
passes current depending on the
voltage applied at ªbase.º SWITCH, WIPER PARK
Automatically returns wipers to
the stop position when the wiper
switch is turned off. SWITCH, MANUAL SPEAKER
An electromechanical device
which creates sound waves from
current flow.
2. NORMALLY
CLOSED
RESISTOR, VARIABLE or
RHEOSTAT
A controllable resistor with a
variable rate of resistance.
Also called a potentiometer or
rheostat. 2. NORMALLY
OPEN RELAY
1. NORMALLY
CLOSEDBasically, an electrically
operated switch which may
be normally closed (1) or
open (2).
Current flow through a
small coil creates a
magnetic field which either
opens or closes an
attached switch.
(2) SPLICED WIRES
(1) NOT
CONNECTED
29
Position of Parts in Instrument Panel
E 8 Electronically Controlled Transmission Pattern O 5 O/D Main SW and A/T Indicator Light (for Shift
Select SW Lever)
E 9 Engine Control Module (Engine and Electronically
Controlled Transmission ECU) P 4 PPS ECU
E 10 Engine Control Module (Engine and Electronically P 5 Parking Brake SW
Controlled Transmission ECU)
E 11 Engine Coolant Temp. Sensor (Water Temp. Sensor) R 4 Radio and Player (w/o Stereo Power Amplifier)
(for A/C System) R 5 Radio and Player (w/o Stereo Power Amplifier)
R 6 Radio and Player (w/ Stereo Power Amplifier)
F 10 Front Tweeter (Speaker) LH R 7 Remote Control Mirror SW
F 11 Front Tweeter (Speaker) RH R 8Rheostat
G 3 Glove Box Light S 6 Seat Heater SW
G 4 Glove Box Light SW S 7 Shift Lock ECU
S 8 Stereo Power Amplifier
H 10 Hazard SW S 9 Stereo Power Amplifier
H 11 Heated Oxygen Sensor (Sub) S 10 Stereo Power Amplifier
H 12 Heater Control SW S 11 Stop Light SW
H 13 Heater Control SW S 16 Sub Heated Oxygen Sensor
(for California)
I 18 Ignition Key Cylinder Light
I 19 Ignition SW T 5 Telltale Light LH
I 20 Integration Relay T 6 Telltale Light RH
T 7 Theft Deterrent ECU
J 1 Junction Connector T 8 TRAC Off SW
J 2 Junction Connector T 9 Traction ECU
T 10 Traction ECU
K 3 Key Interlock Solenoid T 13 Theft Deterrent ECU
K 4 Kick Down SW
U 1 Unlock Warning SW
N 2 Noise Filter
30
ELECTRICAL WIRING ROUTING
Position of Parts in Body
A 31 ABS Speed Sensor Rear LH N 3 Noise Filter
A 32 ABS Speed Sensor Rear RH
A 33 Auto Antenna Motor P 6 Personal Light
P 7 Power Window Control SW RH
D 10 Door Courtesy SW LH P 8 Power Window Master SW and Door Lock Control
D 11 Door Courtesy SW RH SW LH
D 12 Door Key Lock and Unlock SW LH P 9 Power Window Motor LH
D 13 Door Key Lock and Unlock SW RH P 10 Power Window Motor RH
D 14 Door Lock Control SW RH
D 15 Door Lock Motor and Door Unlock Detection SW LH R 9 Rear Combination Light LH
D 16 Door Lock Motor and Door Unlock Detection SW RH R 10 Rear Combination Light RH
R 11 Rear Side Marker Light LH
F 12 Front Door Speaker LH R 12 Rear Side Marker Light RH
F 13 Front Door Speaker RH R 13 Rear Speaker LH
F 14 Fuel Pump and Sender R 14 Rear Speaker RH
F 15 Fuel Pump ECU R 15 Rear Wiper Motor and Relay
R 16 Remote Control Mirror and Mirror Heater LH
H 14 High Mounted Stop Light R 17 Remote Control Mirror and Mirror Heater RH
R 18 Rear Window Defogger (+)
L 1 License Plate Light R 19 Rear Window Defogger (±)
L 2 Light Failure Sensor
L 3 Luggage Compartment Key Unlock SW T 11 Tension Reducer Solenoid LH
L 4 Luggage Compartment Light T 12 Tension Reducer Solenoid RH
L 5 Luggage Compartment Light SW
W 2 Woofer (Speaker)
48
POWER SOURCE (Current Flow Chart)*1: (FOR CANADA)
*2: (FOR USA)
*Page Nos. of
Related Systems
Parts
Code or
Location
CB or Fuse
Location
96
164
220
Daytime Running Light
Relay (Main)
D6
* These are the page numbers of the first page on which the related system is shown.
The part indicated is located somewhere in the system, not necessarily on the page indicated here.
7.5A HTR
7.5A IGN
7.5A RAD No. 2
7.5A ST
7.5A TURN
10A ECU±B
10A ECU±IG
10A GAUGE
10A MIR±HTR
10A PANEL
10A TAIL
15A CIG
15A SEAT±HTR
15A STOP
20A WIPER
30A DEFOG
30A DOOR
7.5A ALT±S
7.5A DOME
7.5A DRL
7.5A TRAC
15A FOG
15A HAZ±HORN
15A HEAD (LH) *2
15A HEAD (LH±LWR) *1
15A HEAD (LH±UPR) *1
15A HEAD (RH) *2
15A HEAD (RH±LWR) *1
15A HEAD (RH±UPR) *1
20A RAD No. 1
30A ABS No. 2
30A EFI No. 1
30A EFI No. 2
30A FAN
50A HTR
50A MAIN
60A ABS No. 1
60A POWERD7 D8 D10 D11 D12 E2 E4 E5 E7 E8 E9 E10 F3 F4 F5 F6 F7 F8 F9 11 870
82118 118 118 140 220 228 220 112 60
70
140 64
82
150
70
82
140
150
228102
106102
106102 102 111 111 126
Diode (for Interior Light)
Diode (for Idle±Up)
Door Courtesy SW LH
Door Courtesy SW RH
Door Key Lock and
Unlock SW LH
Electronically Controlled
Transmission Solenoid
Engine Coolant Temp. Sender
(Water Temp. Sender)
Engine Coolant Temp. SW
(Water Temp. SW)
Engine Oil Level Sensor
Electronically Controlled
Transmission Pattern
Select SW
Engine Control Module
(Engine and Electronically
Controlled Transmission
ECU)
Front Fog Light and Parking
Light LH
Front Fog Light and Parking
Light RH
Front Side Marker Light LH
Front Side Marker Light RH
Front Turn Signal Light LH
Front Turn Signal Light RH
Front Wiper Motor
[LOCATION](1): J/B No. 1 (See page 20)(2): R/B No. 2 (See page 19)(3): R/B No. 4 (See page 23)
20 22
23
49
F14 220
Fuel Pump and Sender
F15 G2 G3 G4 H1 H2 H3 H4 H5 H8 H9 H10 H11 H12 H14 I1 I18 I20 K3 L1 L2 L4 L5 M1 M2 M3 N2 70
8268 122 12294
9694
9694
9694
9670 129 129111
12270122
22811 470
8211 8 94
102 96
108
122184 102102
11 411 8 11 8 70
14082 82 208
Fuel Pump ECU
Generator (Alternator)
Glove Box Light
Glove Box Light SW
Headlight Hi LH
Headlight Hi RH
Headlight Lo LH
Headlight Lo RH
Heated Oxygen Sensor (Main)
Horn LH
Horn RH
Hazard SW
Heated Oxygen Sensor (Sub)
Heater Control SW
High Mounted Stop Light
Idle Air Control Valve
(ISC Valve)
Ignition Key Cylinder Light
Integration Relay
Key Interlock Solenoid
License Plate Light
Light Failure Sensor
Luggage Compartment
Light
Luggage Compartment
Light SW
Mass Air Flow
(Air Flow Meter)
Main Heated Oxygen Sensor
(for California, on Front Side)
Main Heated Oxygen Sensor
(for California, on Rear Side)
Noise Filter
(4): R/B No. 5 (See page 20)
23
58
POWER SOURCE
HEADLIGHT RELAY (FOR USA)
2±1 : CLOSED WITH LIGHT CONTROL SW AT HEAD POSITION OR DIMMER SW AT FLASH POSITION
HEADLIGHT RELAY (FOR CANADA)
2±1 : CLOSED WITH LIGHT CONTROL SW AT HEAD POSITION OR DIMMER SW AT FLASH POSITION
: CLOSED WITH ENGINE RUNNING AND PARKING BRAKE LEVER RELEASED (PARKING BRAKE SW OFF)
TAILLIGHT RELAY
5±3: CLOSED WITH LIGHT CONTROL SW AT TAIL OR HEAD POSITION
I19 IGNITION SW
7±5 : CLOSED WITH IGNITION KEY AT ACC OR ON POSITION
7±4 : CLOSED WITH IGNITION KEY AT ON OR ST POSITION
2±3 : CLOSED WITH IGNITION KEY AT ON OR ST POSITION
7±8 : CLOSED WITH IGNITION KEY AT ST POSITION
: PARTS LOCATION
CODESEE PAGECODESEE PAGECODESEE PAGE
I1929
: RELAY BLOCKS
CODESEE PAGERELAY BLOCKS (RELAY BLOCK LOCATION)
222R/B NO. 2 (ENGINE COMPARTMENT LEFT )
423R/B NO. 4 (LEFT KICK PANEL)
: JUNCTION BLOCK AND WIRE HARNESS CONNECTOR
CODESEE PAGEJUNCTION BLOCK AND WIRE HARNESS (CONNECTOR LOCATION)
1B20ENGINE ROOM MAIN WIRE AND J/B NO. 1 (LEFT KICK PANEL)
1C20FLOOR NO. 2 WIRE AND J/B NO. 1 (LEFT KICK PANEL)
1H
1J20COWL WIRE AND J/B NO. 1 (LEFT KICK PANEL)
1K
20COWL WIRE AND J/B NO. 1 (LEFT KICK PANEL)
2A22BATTERY AND J/B NO. 2 (ENGINE COMPARTMENT LEFT)
2B22ENGINE ROOM MAIN WIRE AND J/B NO. 2 (ENGINE COMPARTMENT LEFT)
: CONNECTOR JOINING WIRE HARNESS AND WIRE HARNESS
CODESEE PAGEJOINING WIRE HARNESS AND WIRE HARNESS (CONNECTOR LOCATION)
IB136ENGINE ROOM MAIN WIRE AND COWL WIRE (LEFT KICK PANEL)
IC236FLOOR NO. 2 WIRE AND COWL WIRE (LEFT KICK PANEL)
: SPLICE POINTS
CODESEE PAGEWIRE HARNESS WITH SPLICE POINTSCODESEE PAGEWIRE HARNESS WITH SPLICE POINTS
E 732ENGINE ROOM MAIN WIREE 832ENGINE ROOM MAIN WIRE
SERVICE HINTS