1986 TOYOTA SUPRA brake

3. Observe the following precautions when removing and
installing the injectors.
(a) Never reuse the O±ring.
(b) When placing a new O±ring on the injector, take care not to
damage it in any way.
(c) Coat a new O±ring with spindle oil or gasoline before
installing±never use engine, gear or brake oil.
4. Install the injector to the delivery pipe and intake manifold as
shown in the illustration.
5. Check that there are no fuel leaks after doing maintenance
anywhere on the fuel system.
(a) Using SST, connect terminals +B and FP of the DLC 1.
SST 09843±18020
(b) With engine stopped, turn the ignition switch ON.
(c) Pinch the fuel return hose.
The pressure in the high pressure line will rise to approx. 392
kPa (4 kgf/cm
2, 57 psi). In this state, check to see that there
are no leaks from any part of the fuel system.
NOTICE: Always pinch the hose. Avoid bending as it may
cause the hose to crack.
(d) Turn the ignition switch OFF.
(e) Remove the SST from the DLC1.
SST 09843±18020
± ENGINESFI SYSTEM (2JZ±GTE)EG±263

(c) Disconnect these hoses:
(1) Air hose from IAC valve
Disconnect the IAC valve pipe from the clamp on the cyl-
inder head cover, and disconnect the air hose from the
IAC valve.
(2) Air hose (from air intake chamber) from vacuum pipe on
IAC valve pipe
(3) Air hose for EGR from valve pipe
(4) PCV hose from PCV valve
(5) Vacuum sensing hose from fuel pressure regulator
(6) Water bypass hose (from IAC valve) from No.4 water by-
pass pipe
(7) EVAP hose (from air intake chamber) from vacuum pipe
on manifold stay
(8) EVAP hose (from vacuum pipe on No.4 water bypass
pipe) from No.2 vacuum pipe
(9) EVAP hose (from charcoal canister) from No.2 vacuum
pipe
(10) PS air hose from air intake chamber
(11) Brake booster vacuum hose from union on air intake
chamber
8. DISCONNECT EGR GAS TEMPERATURE SENSOR
CONNECTOR
(a) Disconnect the connector from the No.2 vacuum pipe.
(b) Disconnect the sensor connector from the wiring connector.
9. REMOVE EGR PIPE
(a) Remove the union bolt holding the EGR pipe to the EGR
valve.
Torque: 64 NVm (650 kgfVcm, 47 ftVlbf)
(b) Remove the 2 bolts, EGR pipe and gasket.
INSTALLATION HINT: Use a new gasket.
Torque: 27 NVm (270 kgfVcm, 20 ftVlbf)
10. REMOVE NO.4 WATER BYPASS PIPE
Remove the 2 bolts and water bypass pipe.
11. REMOVE MANIFOLD STAY
Remove the 2 bolts and manifold stay.
Torque: 39 NVm (400 kgfVcm, 29 ftVlbf)
EG±276± ENGINESFI SYSTEM (2JZ±GTE)

FUEL CUT RPM
FUEL CUT RPM INSPECTION
1. WARM UP ENGINE
Allow the engine to warm up to normal operating tempera-
ture.
2. CONNECT TACHOMETER TO ENGINE
Connect the tester probe of a tachometer to terminal IG
of
the DLC1.
NOTICE:
wNever allow the tachometer terminal to touch ground as
it could result in damage to the igniter and/or ignition
coil.
wAs some tachometers are not compatible with this igni-
tion system, we recommend that you confirm the compat-
ibility of your unit before use.
3. INSPECT FUEL CUTOFF OPERATION
(a) Increase the engine speed to at least 3,000 rpm.
(b) Check for injector operating noise.
(c) Check that when the throttle lever is released, injector
operation noise stops momentarily and then resumes.
HINT: Measure with the A/C OFF.
Fuel return speed:
1,400 rpm
(Vehicle speed less than 25 km/h (16mph), with
brake OFF)
4. DISCONNECT TACHOMETER EG±326
± ENGINESFI SYSTEM (2JZ±GTE)

3. Observe the following precautions when removing and
installing the injectors.
(a) Never reuse the O±ring.
(b) When placing a new O±ring on the injector, take care not to
damage it in any way.
(c) Coat a new O±ring with spindle oil or gasoline before
installing±never use engine, gear or brake oil.
4. Install the injector to the delivery pipe and intake manifold as
shown in the illustration.
5. Check that there are no fuel leaks after doing maintenance
anywhere on the fuel system.
(a) Using SST, connect terminals +B and FP of the DLC 1.
SST 09843±18020
(b) With engine stopped, turn the ignition switch ON.
(c) Pinch the fuel return hose.
The pressure in the high pressure line will rise to approx. 392
kPa (4 kgf/cm
2, 57 psi). In this state, check to see that there
are no leaks from any part of the fuel system.
NOTICE: Always pinch the hose. Avoid bending as it may
cause the hose to crack.
(d) Turn the ignition switch OFF.
(e) Remove the SST from the DLC1.
SST 09843±18020 EG±192
± ENGINESFI SYSTEM (2JZ±GE)

7. REMOVE AIR INTAKE CHAMBER (WITH INTAKE AIR
CONTROL VALVE)
(a) Remove the 2 nuts holding the throttle body bracket to the
cylinder head.
Torque: 21 NVm (210 kgfVcm, 15 ftVlbf)
(b) Re mo ve th e 4 bo lts an d 2 nu ts ho ld in g th e in ta ke air
connector to the air intake chamber.
Torque: 27 NVm (270 kgfVcm, 20 ftVlbf)
(c) Remove the bolt, and disconnect the engine wire protector
from the air intake chamber.
(d) Disconnect these hoses:
(1) 3 vacuum hoses (from No.2 vacuum pipe) from No.1
vacuum pipe
(2) Vacuum hose (from No.2 vacuum pipe) from air intake
chamber
(3) PS air hose from air intake chamber
(4) Brake booster vacuum hose from air intake chamber
Remove the union bolt and 2 gaskets, and disconnect
the vacuum hose.
Torque: 29 NVm (300 kgfVcm, 22 ftVlbf)
(5) Vacuum hose (from actuator for ACIS) from No.1 vacu-
um pipe
(6) Except California:
Vacuum sensing hose (from fuel pressure regulator)
from air intake chamber
(e) Loosen the 2 nuts holding the air intake chamber stays to the
cylinder head.
Torque: 18 NVm (185 kgfVcm, 13 ftVlbf)
(f) Remove the 2 bolts, and disconnect the 2 air intake chamber
stays from the air intake chamber.
Torque: 18 NVm (185 kgfVcm, 13 ftVlbf)
± ENGINESFI SYSTEM (2JZ±GE)EG±233

 
 
 
Sub heated
oxygen sensor
(California
only) 
 
 
Heater coil resistance at 20°C (68°F) 
 
 
11±16

 
 Fuel cut rpm
 
 Fuel return rpm
 
 1,400 rpm
TORQUE SPECIFICATIONS
 Part tightened NVm kgfVcm ftVlbf
 
 
Fuel line for union bolt
for flare nut 
 
29
30 
 
300
310 
 
22
22
 Fuel pressure regulator x Delivery pipe 8.8 90 78 in.Vlbf
 Delivery pipe x Intake manifold 21 210 15
 Actuator for ACIS x Air intake chamber 6.8 70 61 in.Vlbf
 Fuel inlet pipe x Delivery pipe 41 420 30 Fuel return pipe x Fuel pressure regulator 27 280 20 Air intake chamber stay x Cylinder head 18 185 13 
Air intake chamber stay x Air intake chamber
 
18
 
185
 
13 
Intake air connector x Air intake chamber
 
27
 
270
 
20 
 Throttle body bracket x Throttle body
 
 21
 
 210
 
 15
 Throttle body bracket x Cylinder head 21 210 15
 No.2 vacuum pipe x Intake manifold 27 270 20
 EGR pipe x Cylinder head 27 270 20
 EGR pipe x EGR valve 64 650 47
 
 
Fuel pressure pulsation damper x Fuel pipe support
for SST 
 
41
35 
 
420
350 
 
30
25
 Starter x Transmission 39 400 29
 Fuel tank band x Body 39 400 29 VAF meter x Air cleaner case 10 100 7 Throttle body x Intake air connector 21 210 15 
Vacuum tank x Intake manifold
 
21
 
210
 
15 
Brake booster union x Air intake chamber
 
29
 
300
 
22 
 Air intake chamber x Intake manifold
 
 27
 
 270
 
 20
 EGR gas temperature sensor x EGR valve 20 200 14
 Knock sensor x Cylinder block 44 450 33
 Oxygen sensor (Except California) x Exhaust manifold 20 200 14
 Main heated oxygen sensor (California) x Exhaust manifold 44 450 33
 Sub heated oxygen sensor (California only) x Center exhaust pipe 20 200 14
± ENGINESFI SYSTEM (2JZ±GE)EG±257

Troubleshooting
If the CO/HC concentration does not comply with regulations,
troubleshoot in the order given below.
(a) Check (main heated) oxygen sensors operation.
(See oxygen sensor(s) inspection in SFI System)
(b) See the table below for possible causes, and then inspect
and correct the applicable causes if necessary.
 CO HC Phenomenon Causes
 
 
 
 
 
 
 
 
Normal 
 
 
 
 
 
 
 
High 
 
 
 
 
 
 
 
Rough idle 
 
 
 
 
 
 
 
1. Faulty ignitions:

Incorrect timing

Fouled, shorted or improperly gapped plugs

Open or crossed high±tension cords (2JZ±GE)

Cracked distributor cap (2JZ±GE)
2. Incorrect valve clearance
3. Leaky EGR valve
4. Leaky intake and exhaust valves
5. Leaky cylinder
 
 
 
 
 
 
 
 
Low 
 
 
 
 
 
 
 
High 
 
 
 
 
 
 
 
Rough idle
(Fluctuating HC reading) 
 
 
 
 
 
 
 
1. Vacuum leaks:

PCV hose

EGR valve

Intake manifold

Air intake chamber

Throttle body

IAC valve

Brake booster line
2. Lean mixture causing misfire
 
 
 
 
 
 
 
 
 
 
High 
 
 
 
 
 
 
 
 
 
High 
 
 
 
 
 
 
 
 
 
Rough idle
(Black smoke from exhaust) 
 
 
 
 
 
 
 
 
 
1. Restricted air filter
2. Faulty SFI systems:

Faulty fuel pressure regulator

Clogged fuel return line

Defective ECT switch

Defective turbo pressure sensor (2JZ±GTE)

Faulty ECM

Faulty injector

Faulty throttle position sensor

Faulty VAF meter (2JZ±GE)

Faulty MAF meter (2JZ±GTE)
EG±8± ENGINEENGINE MECHANICAL

CYLINDER HEAD REMOVAL (2JZ±GE)
1. REMOVE ENGINE UNDER COVER
2. DRAIN ENGINE COOLANT
3. REMOVE AIR CLEANER DUCT
4. REMOVE AIR CLEANER, VAF METER AND INTAKE AIR
CONNECTOR PIPE ASSEMBLY
(See step 6 in engine removal in Engine Mechanical)
5. REMOVE DRIVE BELT
Loosen the drive belt tension by turning the drive belt tension-
er clockwise, and remove the drive belt.
6. REMOVE NO.2 FRONT EXHAUST PIPE
(See step 22 in engine removal in Engine Mechanical)
7. REMOVE EXHAUST MANIFOLDS
(a) Except California:
Remove the 4 nuts and manifold heat insulator.
(b) Disconnect the 2 (main heated) oxygen sensor connectors.
(c) Remove the 4 nuts, exhaust manifold and gasket.
Remove the No.1 and No.2 exhaust manifolds.
8. DISCONNECT PS PUMP WITHOUT
DISCONNECTING HOSES
(a) Disconnect these hoses:
(1) Air hose from No.4 timing belt cover
(2) Air hose from air intake chamber
(b) Remove the 2 bolts, and disconnect the pump housing from
the pump bracket.
HINT: Put aside the pump housing, and suspend it.
(c) Remove the 2 bolts and pump rear stay.
9. DISCONNECT BRAKE BOOSTER VACUUM HOSE
10. DISCONNECT EVAP HOSE
11. REMOVE THROTTLE BODY AND INTAKE AIR
CONNECTOR ASSEMBLY
(See injector removal in SFI System)
± ENGINEENGINE MECHANICALEG±41