1986 TOYOTA CAMRY V20 check oil

5. RECHECK PISTON STROKE OF DIRECT CLUTCH
(a) Install the direct clutch on the oil pump.
(b) Using a dial indicator (long type pick or SST),
measure the direct clutch piston stroke applying and re-
leasing the compressed air (4 ± 8 kg/cm2, 57 ±
114 psi, 392 ± 785 kPa) as shown.
SST 09350±32014 (09351±32190)
Piston stroke: 1.11 ± 1.44 mm 10.0437 ± 0.0567 in.)
If the piston stroke nonstandard, select another flange.
HINT: There are two different flange thickness.
Flange thickness: 2.60 mm (0.1024 in.)
3.00 mm (0.1181 in.) 3. INSTALL PLATES, DISCS AND FLANGE
(a) Install plates and discs.
Install in order: P=Plate D=Disc
P±D±P±D±P±D
(b) Install the flange with the flat end facing downward.
4. INSTALL SNAP RING
Check that the end gap of the snap ring is not aligned
with one of the cutouts.
± AUTOMATIC TRANSAXLEComponent Parts (Direct Clutch) (A140L and A140E)AT±89

2. INSPECT DISCS, PLATES AND FLANGE
Check if the sliding surfaces of the discs, plates are
flange are worn or burnt. If necessary, replace them.
HINT:
wIf the lining of the disc is exfoliated or discolored, o
even a part of the printed numbers are defaced, re-
place all discs.
wBefore assembling new discs, soak them in ATF for
at least two hours.
INSPECTION OF FORWARD CLUTCH
1. INSPECT CLUTCH PISTON
(a) Check that the check ball is free by shaking the piston.
(b) Check that the valve does not leak by applying low pressure
compressed air. 6. IF NECESSARY, REMOVE OIL SEAL RINGS
Remove the two oil seal rings from the shaft.(b) Remove the two O±rings from the piston.
± AUTOMATIC TRANSAXLEComponent Parts (Forward Clutch) (A140L and A140E)AT±92

3. INSTALL PISTON RETURN SPRINGS
(a) Place the eighteen springs, spring retainer and snap
ring onto the piston.
(b) Place SST on the spring retainer, and compress the
springs with a shop press.
SST 09350±32014 (09351±32070)
(c) Install the snap ring with snap ring pliers.
Be sure the end gap of the snap ring is not aligned
with the spring retainer claw.
ASSEMBLY OF FORWARD CLUTCH
1. INSTALL OIL SEAL RINGS
Instal! the two oil seal rings to the shaft.
NOTICE: Do not spread the ring ends more than neces-
sary.
HINT: After installing the oil seal rings, check that they
move smoothly.
4. INSTALL PLATES, DISCS AND FLANGE
(a) Install the plates and discs.
Install in order: P=Plate D= Disc
P±D±P±D±P±D±P±D
(b) Install the flange with the flat end facing downward.(b) Coat the O±rings with ATF.
(c) Press the piston into the drum with the cup side up, be-
ing careful not to damage the O±rings. 2. INSTALL CLUTCH PISTON TO CLUTCH DRUM
(a) Install the two new O±rings to the piston.
± AUTOMATIC TRANSAXLEComponent Parts (Direct Clutch) (A140L and A140E)AT±93

INSPECTION OF OVERDRIVE BRAKE
INSPECT DISCS, PLATES AND FLANGE
Check if the sliding surfaces of the discs, plates an,
flange are worn or burnt. If necessary, replace them.
HINT:
wIf the fining of the disc is exfoliated or discolored,
or even a part of the printed numbers are defaced,
replace all discs.
wBefore assembling new discs, soak them in ATF for
at least fifteen minutes.
DISASSEMBLY OF OVERDRIVE BRAKE
1. REMOVE PISTON RETURN SPRING
(a) While pushing the return spring, remove the snap
ring with a screwdriver.
(b) Remove the piston return spring.
3. REMOVE PISTON FROM DRUM
Apply compressed air to oil hole to remove the piston.
HINT: Blow with the gun slightly away from the oil
hole, and be careful that the piston does not tilt.
4. REMOVE O±RINGS
Remove the inner and outer O±rings from the piston. 2. REMOVE CUSHION PLATE, PLATES, DISCS AND
FLANGE
± AUTOMATIC TRANSAXLEComponent Parts (Overdrive Unit) (A140L and A140E)AT±106

DISASSEMBLY OF OVERDRIVE
CASE
1. REMOVE Co ACCUMULATOR PISTON FROM
OVERDRIVE CASE
(a) Using snap ring pliers, remove the snap ring.
INSPECTION OF OVERDRIVE CASE
INSPECT OVERDRIVE CASE BEARING
Check that the bearing turn smoothly with finger. 2. REMOVE OIL SEAL RINGS
Spread the two rings apart and remove them.(b) Remove the retaining plate and two springs.
(e) Remove the accumulator piston.
(d) Remove the O±ring from the piston.
± AUTOMATIC TRANSAXLEComponent Parts (Overdrive Unit) (A140L and A140E)AT±118

ASSEMBLY OF OVERDRIVE CASE
1. INSTALL OIL SEAL RINGS ON OVERDRIVE CASE
Spread the two rings apart and install them into the
groove.
HINT: After installing the oil seal rings, check that they
move smoothly.
2. INSTALL Co ACCUMULATOR PISTON OF OVERDRIVE
CLUTCH
(a) Install a new O±ring to the accumulator piston.
Coat the O±ring with ATF.
(b) Install the accumulator piston, two springs and plate.
(c) Install the snap ring with snap ring pliers.
ASSEMBLY OF OVERDRIVE BRAKE
1. INSTALL PISTON INTO DRUM
(a) Install the new O±rings to the piston.
Coat the O±rings with ATF.
2. INSTALL FLANGE, DISCS AND PLATES
(a) Install the flange, facing the flat end upward.(b) Press the piston into the drum, being careful not
to damage the O±rings.
± AUTOMATIC TRANSAXLEComponent Parts (Overdrive Unit) (A140L and A140E)AT±119

INSTALLATION OF 4±SPEED GEAR UNIT
1. (A140L)
INSTALL GOVERNOR PRESSURE ADAPTOR
(a) Install the governor pressure adaptor into the case.
(b) Align the hole of adaptor with the hole of the case and install the
torsion spring.
(e) Check that the adaptor dose not slide or the spring fall out when
puller by hand.
2. INSTALL MANUAL VALVE SHAFT
(a) Coat the oil seal lip with MP grease.
(b) Install the manual valve shaft oil seal to the case.
Install the manual valve lever shaft to the trans-
mission case through the manual valve lever.
(e) Using a pin punch, drive in the roll pin until its
surface is flush with the manual valve lever
surface. (c) Assemble a new collar to the manual valve lever.
± AUTOMATIC TRANSAXLEInstallation of Component Parts (A140L and A140E)AT±164

11. INSTALL FIRST AND REVERSE BRAKE IN CASE
(a) Install the inner flange facing the flat end toward
the oil pump side.
(b) Install the discs and plates.
Install in order: P=Plate D=Disc
D±P±D±P±D±P±D±P±D±P±C
(c) Install the outer flange, facing the flat end toward the
piston side. 10. CHECK INTERMEDIATE SHAFT END PLAY
(a) Make sure that the intermediate shaft has thrust play.
Thrust play: 0.49 ± 1.51 mm (0.0193 ± 0.0594 in.)
If the thrust play is not within specification, check the instal-
lation of intermediate shaft.
(b) Make sure that the intermediate shaft turns smoothly.
14. INSTALL RING GEAR INTO CASE
(a) Coat the races and bearing with petroleum jelly an
install them onto the ring gear.
Bearing and races: 13. CHECK OPERATION OF FIRST AND REVERSE
BRAKE
Apply compressed air into the oil passage with the
case and be sure that the piston moves. 12. INSTALL SNAP RING
Be sure the end gap of the snap ring is not aligned
with one of the cutouts.
Front Race
Rear Racemm(in)
Bearing
± AUTOMATIC TRANSAXLEInstallation of Component Parts (A140L and A140E)AT±168