Page 1918 of 2389

6. REPLACE ENGINE OIL AND OIL FILTER
(See page LU±7)
Oil grade: API grade SG, multigrade, fuel±efficient and
recommended viscosity oil
Drain and refill with oil filter change capacity:
3.9 liters (4.1 US qts, 3.4 Imp. qts)
7. REPLACE ENGINE COOLANT
(See page CO±4)
Use a good brand of ethylene±glycol base coolant, mixed
according to the manufacturer's instructions.
Coolant capacity (w/ Heater):
3S±FE M/T 6.4 liters (6.8 US qts, 5.6 Imp. qts)
A/T (2WD)
6.3 liters (6.7 US qts, 5.5 Imp. qts)
A/T (4WD)
6.8 liters (7.2 US qts. 6.0 Imp. qts)
2VZ±FE M/T 9.5 liters (10.0 US qts, 8.4 Imp. qts)
A/T 9.4 liters (9.9 US qts, 8.3 Imp. qts)
8. INSPECT CHARCOAL CANISTER
(a) Remove the canister dust cover.
M Disconnect the hoses from the charcoal canister.
Label hoses for correct installation.
(c) Plug pipe C with your finger, and blow compressed air
(3kg/cm
2, 43 psi or 294 kPa) through pipe B (fuel tank
side).
wCheck that air comes out of the bottom pipe A
without resistance.
wCheck that no activated charcoal comes out.
If necessary, replace the charcoal canister.
NOTICE: Do not attempt to wash the charcoal.
(d) Reconnect the hoses to the charcoal canister.
(e) Reinstall the canister dust cover.
9. REPLACE GASKET IN FUEL TANK CAP
(a) Remove the old gasket (O±ring) from the tank cap. Do
not damage the cap.
(b) Install a new gasket by hand.
(c) Check the cap for damage or cracks.
(d) Install the cap and check the torque limiter.
± MAINTENANCEMaintenance OperationsMA±6
Page 1923 of 2389

D. (4WD)
Check Rear differential oil
(a) Visually check the differential for oil leakage.
If leakage is found, check for cause and repair.
(b) Remove the filler plug and feel inside the hole with your
finger. Check that the oil comes to within 5 mm
(0.20 in.) of the bottom edge of the filler hole.
If the level is low, add oil until it begins to run out the
filler hole.
Differential oil: See step 21 (G)
21. REPLACE TRANSAXLE, TRANSFER AND
DIFFERENTIAL OIL (FLUID)
A. (2WD M/T (3S±FE))
Replace transaxle fluid
(a) Remove the engine under cover.
(b) Remove the filler and drain plugs, and drain the fluid.
(c) Reinstall the drain plug securely.
(d) Add new fluid until it beings to run out of the filler hole.
Transaxle fluid: ATF DEXRONII
Capacity: 2.6 liters (2.7 US qts, 2.3 Imp. qts)
(e) Reinstall the filler plug securely.
(f) Reinstall the engine under cover.
6. (2WD M/T (2vZ±FE))
Replace transaxle oil
(a) Remove the engine under cover.
(b) Remove the filler and drain plugs, and drain the oil.
(c) Reinstall the drain plug securely.
(d) Add new oil until it begins to run out of the filler hole.
Transaxle oil:
Oil grade API GL±4 or GL±5
Viscosity SAE 75W±9O or 80W±90
Capacity: 4.2 liters (4.4 US qts, 3.7 Imp. qts)
(e) Reinstall the filler plug securely.
(f) Reinstall the engine under cover.
± MAINTENANCEMaintenance operationsMA±11
Page 1924 of 2389

C. (4WD M/T (3S±FE))
Replace transaxle (incl. transfer) oil
(a) Remove the engine under cover.
(b) Remove the filler and drain plugs, and drain the oil.
(c) Reinstall the drain plug securely.
(d) Add new oil until it begins to run out of the filler hole.
Transaxle oil: Transaxle oil E50 (08885±80206) or equiv-
alent
Recommended transaxle oil:
Oil grade API GL±5
Viscosity SAE 75w±90 or 80W±90
Above ±18
°C (0°F) SAE 90
Below ±18°C (0°F) SAE 80W
Capacity: 5.0 liters (5.3 US qts, 4.4 Imp. qts)
(e) Reinstall the filler plug securely.
(f) Reinstall the engine under cover.
(d) with the engine OFF, add new fluid through the
dipstick tube.
Transmission fluid: ATF DEXRONII
Drain and refill capacity: 2.5 liters
(2.6 us qts, 2.2 Imp. qts)
(e) Start the engine and shift the selector into all posi-
tions from ºf'º through ºLº, and then shift into ºPº.
(f) With the engine idling, check the fluid level. Add
fluid up to the ºCOOLº level on the dipstick.
NOTICE: Do not overfill. The transmission and differ-
ential are separate units.
(g) Recheck the fluid level with the normal tempera-
ture (70 ± 80
°C (158 ± 176°F)) and add as neces-
sary.
(h) Reinstall the engine under cover. D. (2WD A/T)
Replace transaxle fluid
(Transmission)
(a) Remove the engine under cover.
(b) Using a 10 mm hexagon wrench, remove the drain
plug and drain the fluid.
(e) Reinstall the drain plug securely.
± MAINTENANCEMaintenance OperationsMA±12
Page 1926 of 2389

G. (4WD)
Replace rear differential oil
(a) Remove the filler and drain plugs, and drain the oil.
(b) Reinstall the drain plug securely.
(c) Add new oil until it beings to run out of the filler hole.
Rear differential oil:
Oil grade API GL±5 hypoid gear oil
Viscosity Above ±18°C (0°F) SAE 90
Below ±18°C (0°F) SAE 80W±90
Capacity: 1.1 liters (1.2 U S qts, 1.0 Imp. qts)
(d) Reinstall the filler plug securely.
22. TIGHTEN BOLTS AND NUTS ON CHASSIS AND BODY
Tighten the following parts:
wFront seats mount bolts
Torque: 375 kg±cm (27 ft±Ib, 37 N±m)
(d) Add new oil through the dipstick tube.
Transaxle oil: Transaxle oil E50 (08885±80206) or
equivalent
Recommended transaxle oil:
Oil grade API GL±5
Viscosity SAE 75W±90 or 80w±90
Above ±18°C (0°F) SAE 90
Below ±18°C (0°F) SAE 80W
Capacity: 0.7 liters (0.74 US qts, 0.62 Imp. qts)
F. (4WD A/T)
Replace transfer oil
(a) Remove the engine under cover.
(b) Using a 10 mm hexagon wrench, remove the drain plug
and drain the oil.
(c) Reinstall the drain plug securely.
(e) Check the oil level and add as neces-
sary.
M Reinstall the engine under cover.
± MAINTENANCEMaintenance OperationsMA±14
Page 2047 of 2389
REPLACEMENT OF TRANSAXLE GEAR OIL
1. DRAIN TRANSAXLE OIL
2. FILL TRANSAXLE OIL WITH GEAR OIL
Oil: Transaxle oil E50 (08885±80206) or equivalent
Recommended oil
Oil grade: API G!±5
Viscosity: SAE 75W±90 or 80W±90
Above ±18°C (0°F) SAE 90
Below ±18°C (0°F) SAE 80W
Capacity: 5.0 liters (5.3 US qts, 4.4 Imp qts)
(MAIN POINT OF REMOVAL AND
INSTALLATION)
1. REMOVE TRANSAXLE ASSEMBLY
HINT: When removing transaxle from engine, remove as the
following procedure since cylinder block rib contacts
transfer case.
(a) Pull straight until there are space of 60 ± 80mm (2 ±3 in.)
between engine and transaxle case.
(e) While holding the transfer output slightly, pull out
whole transaxle.
2. INSTALL TRANSAXLE ASSEMBLY FOLLOWING
REMOVAL SEQUENCE IN REVERSE(b) Move the transmission case cover to the arrow in the
illustration.
± MANUAL TRANSAXLERemoval and Installation of TransaxleMT±117
Page 2213 of 2389
Front and rear brake
Pad thickness
Disc thickness
Disc runout
Parking brake
Lining thickness
Drum inside diameter
Front axle and suspension
Ball joint vertical play
Steering wheel freeplay
Torque specifications
Front seat mount bolts
Strut/stabilizer bar bracket x Body
Engine mounting center member x Body
Front suspension lower crossmember x Body
Rear suspension lower crossmember x Body
MAINTENANCE
Engine
Engine oil capacity (Drain and refill with oil fitter change)
Gap
Firing order
Valve clearance Coolant capacity 1w/ Heater) Drive belt tension
Alternator
Spark plug
Type
Chassis
PS pump
± SERVICE SPECIFICATIONSMaintenanceA±2
Page 2216 of 2389
Spark plug tube x Cylinder head
Camshaft bearing cap x Cylinder head
Cylinder head cover x Cylinder head
Intake manifold x Cylinder head
Intake manifold stay x Cylinder head
Intake manifold stay x Cylinder block
EGR valve x Intake manifold
EGR pipe x Cylinder head
Water outlet x Cylinder head
Exhaust manifold x Catalytic converter
Exhaust manifold x Cylinder head
Engine hanger x Cylinder head
Alternator bracket x Cylinder headOil pump pulley x Oil pump drive shaft
No. 1 idler pulley x Cylinder head
No. 2 idler pulley x Cylinder block
Camshaft timing pulley x Camshaft
Crankshaft pulley x Crankshaft
Cylinder head x Cylinder block
Specifications (Cont'd)
Torque Specifications
Crankshaft
(cont'd)
Part tightened
± SERVICE SPECIFICATIONSEngine Mechanical (3S±FE)A±5
Page 2217 of 2389

Engine RH mounting bracket x Cylinder block
Engine RH mounting insulator x Engine mounting bracket
Engine RH mounting insulator x Body (2WD)
Engine RH mounting insulator x Body (4WD)
Engine RH mounting stay x Engine mounting insulator
Engine RH mounting stay x Alternator bracket
Engine LH mounting bracket x Transaxle
Engine LH mounting insulator x Engine mounting insulator
Engine LH mounting insulator x Body
Engine LH mounting stay x Engine mounting insulator (4/T)
Engine LH mounting stay x Transaxle (A/T)
Engine front mounting bracket x Transaxle
Engine front mounting insulator x Engine mounting bracket
Engine center mounting bracket x Cylinder block (2WD)
Engine rear mounting x Transaxle
Engine rear mounting insulator x Engine mounting bracket
Engine front pipe x Catalytic converter
Exhaust front pipe x Exhaust center pipeMain bearing cap X Cylinder block
Connecting rod cap x Connecting rod
Rear oil seal retainer x Cylinder block
Rear end plate X Cylinder block
Flywheel x Crankshaft (M/T)
Drive plate x Crankshaft (A/T)
Suspension lower crossmember x Body
Suspension lower crossmember x Engine mounting center member
Engine mounting center member x Body
Engine mounting center member x Engine mounting insulator
Torque Specifications (Cont'd)
Part tightened
± SERVICE SPECIFICATIONSEngine Mechanical (3S±FE)A±6